Helicopter Flight Information

The Robinson R44

Reliability Article
HAI Report
R44 Ops Costs
The Facts Please
T Tucker Response
Accident History

 

This is a complete list of every Robinson R44 Accident in the NTSB Database to date (11/11/2004), in no particular order. In the very near future these will be placed in an order of cause.

NTSB Identification: LAX93FA311 .
The docket is stored in the Docket Management System (DMS). Please contact Public Inquiries
14 CFR Part 91: General Aviation
Accident occurred Saturday, July 31, 1993 in EL MONTE, CA
Probable Cause Approval Date: 4/15/1994
Aircraft: ROBINSON R44, registration: N445RH
Injuries: 3 Fatal.

History of the Flight                Back to Top

On July 31, 1993, at 1349 hours Pacific daylight time, a Robinson R44 helicopter, N445RH, crashed during takeoff at El Monte airport, El Monte, California. The helicopter was being operated as a visual flight rules (VFR) personal flight in the local area when the accident occurred. The helicopter, registered to, and operated by Uni West Aviation Inc., Alhambra, California, was destroyed by impact and post impact fire. The certificated private pilot, and two passengers received fatal injuries. Visual meteorological conditions prevailed.

The helicopter was cleared for takeoff by the El Monte Air Traffic Control Tower (ATCT) and departed from a hover at the approach end of runway 19. Several witness reported that the pilot maintained the runway heading over the centerline. The takeoff and initial climb appeared normal. About 50 to 100 feet above the ground (AGL), and at 50 knots of airspeed, the helicopter rapidly descended to the runway in about a 35 degree nose down attitude with about a 30 degree right bank. The helicopter struck runway 19 about 1,900 feet from the departure end. An intense post crash fire erupted and the fuselage came to rest about 300 feet from the initial point of impact.

The accident occurred during the hours of daylight at latitude 34 degrees 05.16 minutes north and longitude 118 degrees 02.09 minutes west.

Crew Information

The pilot held a private pilot certificate, with a rotorcraft helicopter rating that was issued on January 22, 1991. The most recent third class medical certificate was issued to the pilot on January 13, 1992, and contained no limitations. On the application for the medical certificate, the pilot listed his total accumulated pilot time as 210 hours, with 50 hours accrued in the previous 6 months.

Complete flight records for the pilot were not recovered and the aeronautical experience listed in this report was obtained from a review of the airman FAA records on file in the Airman and Medical Records Center located in Oklahoma City. In addition, partial pilot logbook pages from Robinson Helicopters files and a portion of fire damaged logbook pages were reviewed.

According to the pilot/operator report submitted by the operator, the pilot's total aeronautical experience consisted of 640 hours, of which 60 hours were accrued in the accident aircraft make and model. In the preceding 90 and 30 days prior to the accident, the report lists a total of 50 and 10 hours respectively flown.

Safety Board investigators attempted to validate and reconstruct the pilot's experience. On November 11, 1992, the pilot attended a three day Robinson R22 Safety Course, conducted by Robinson Helicopters. At that time, the pilot indicated that he had accrued 425 hours of flight time. Robinson Helicopters required 500 hours of total time to act as pilot-in-command of an R44. On May 28, 1993, the pilot attended a one day R44 Pilot Check-Out training course at Robinson Helicopters. As verification that the pilot that accrued 500 hours of flight time, the pilot sent a facsimile of two pages of a logbook to Robinson Helicopters that reflected a total time of 525.2 hours. The logbook pages were not dated.

At the conclusion of the R44 training, the instructor pilot from Robinson Helicopters issued the pilot a certificate of training after finding that the pilot's performance was satisfactory to fly the R44 as a 2-place helicopter for at least 50 initial hours. To qualify to carry more than 1 passenger, the pilot needed to return for another flight check after gaining the required R44 flight time. On July 22, 1993, the pilot returned to Robinson Helicopters for his second flight check in the R44. The instructor pilot did not require the pilot to produce any verification that the pilot had accrued an additional 50 hours of R44 flight time. The instructor pilot verbally acknowledged that the pilot was authorized to carry more than one passenger; however, he did not issue a new certificate of training at that time.

The operator produced a copy of a pilot logbook recovered from the helicopter wreckage that was fire damaged. The logbook pages appeared to reflect flight time accumulated by the pilot in the R44. The record did not reflect the dates of various flights; however, the two pages totaled 35.0 hours.

Aircraft Information

The recording hour meter in the helicopter was destroyed. Examination of the fire damaged aircraft maintenance logbook revealed that the helicopter was manufactured on February 12, 1993. A 100-hour inspection was completed by Robinson Helicopters on May 21, 1993, at an hour meter reading of 104.0, 70 hours before the accident. The helicopter was purchased by the operator on May 27, 1993. At that time the helicopter had accrued 106 hours. The operator and a flight test mechanic for Robinson Helicopters reported that just prior to the accident flight, the helicopter had accumulated a total time in service of about 174 flight hours.

The last entry in the maintenance logbook was July 14, 1993, at a hour meter reading of 158.9. On that date the low rotor RPM warning horn unit was replaced and the main rotor blades were re-tracked by a Robinson Helicopter mechanic. The main rotor blade tracking was accomplished by adjustment of a trailing edge tab. No portion of the flight controls, swash plate assembly, or pitch change links were disturbed. The cyclic control assembly installed in the helicopter was revision H.

The fuel system is gravity-fed (no fuel pumps) from the main fuel tank. An auxiliary fuel tank (smaller and mounted higher than the main) drains into the main tank through an inter-connecting line. The tanks are metal and are mounted above a firewall separating the engine from the main transmission and fuel tank area. The main rotor mast from the transmission is mounted vertically between the two fuel tanks.

Fueling records at El Monte airport established that the helicopter was last fueled just prior to departure with the addition of 15.4 gallons of 100LL octane aviation fuel, which completely filled the main fuel tank. A mechanic for Robinson Helicopters reported that the main fuel tank gage indicated full and the auxiliary tank indicated less than 1/8 full.

Meteorological Information

The closest official weather observation station is El Monte, California, which is located at the accident site. At 1349 hours, a surface observation was reporting in part:

Sky condition and ceiling, scattered clouds at 18,000 feet; visibility, 7 miles; wind, 180 degrees at 8 knots; altimeter, 30.00 inHg.

Communications

Review of the air-ground radio communications tapes maintained by the FAA at the El Monte ATCT facility revealed that the aircraft communicated with the local control position. No unusual communications were noted between the local controller and the pilot during the review of the tapes.

Aerodrome and Ground Facilities

The El Monte airport is owned by The County of Los Angeles. The operation of the airport is contracted to Comarco Airport Services Inc. The published elevation of the airport is 296 feet mean sea level.

The airport is equipped a single hard surfaced runway on a 010 to 019 degree magnetic orientation. The runway is 3,995 feet long by 75 feet wide, and is equipped with medium intensity runway lights (MIRL), runway end identifier lights (REIL), and a visual approach slope indicator (VASI) lights. An Automatic Terminal Information Service (ATIS) weather broadcast is provided on a discrete frequency of 118.75 mhz. No formal crash, fire fighting, or rescue services or facilities are located on the airport, nor are any required. A small fire truck is stationed on the airport.

Wreckage and Impact Information

Safety Board investigators examined the wreckage at the accident site on July 31, 1993. The examination of the impact site revealed paint marks and ground scars in the runway surface, oriented parallel to the runway heading, about 9 feet west of the centerline, and about 2,000 feet from the approach end. Examination of the forward ends of the landing gear skid tubes revealed that the helicopter impacted in about a 35 degree nose down attitude and a 30 degree right bank.

Portions of fragmented outboard ends of the main rotors were located scattered along the left and right sides of the runway. The fragments displayed evidence of chordwise scratching, primarily to the underside of the blade fragments. A portion of a coiled electrical cord with an attached push-to-talk button was located on the runway about 90 feet prior to the initial impact point. Additionally, fragments of window plexiglass were also scattered along the sides of the runway just prior to the impact site.

At the impact site, ground impact marks from the main rotor blades were located progressively along the wreckage path at 23 feet, 14 feet, and 10 feet east of the west edge of the runway. The impact marks averaged about 1 inch in depth.

The forward ends of the landing gear skid tubes were separated at the forward cross tube attach points, which is about 3 and 1/2 feet aft of the tip. Both forward ends exhibited longitudinal scratching about 7 to 8 inches long on the underside of the tube, about 6 to 8 inches aft of their respective forward tip. The right side skid tube was separated at the lower attach points of the forward and aft cross tubes. The left side landing gear skid tube was separated at the lower end of the forward cross tube. The aft cross tube was still attached at the lower end of the left skid tube but was separated at the upper end of the lateral cross tube attach point. The separation was in an outward direction and displayed an aft twisting signature. The complete forward cross tube assembly remained intact; however, was separated from the fuselage and from both skid tubes. The lateral cross tubes did not exhibit any downward bending. All of the landing skid segments were located between the impact point and the main rotor mast assembly.

The main rotor mast assembly and main rotor blades, separated from the main rotor transmission and fuselage as one unit and came to rest about 250 feet from the impact point. The blades were attached to the rotor head and both exhibited "S" bending. The blades displayed extensive chordwise scratching, leading edge gouging, trailing edge compression, and tip destruction. The outboard portion of each blade, including the leading edge and tip weights separated from the blade structure. The blades tip weights were located about 800 feet east of the impact site.

The main rotor static mast separated at the base were it attaches to the main rotor transmission gear box. The static mast exhibited aft bending of about 8/32 inches, measured about mid-height between the top of the mast and the separated base. The rotating mast also separated at the base of the transmission and remained inside the static mast. It exhibited bending and torsional twisting signatures. The vertical push-pull tubes remained attached to the swash plate and were attached to the lower support jackshaft assembly. The jackshaft assembly separated at its mounting points on the main rotor gear case.

Examination of the red blade pitch-change link revealed that it separated into two pieces around the circumference of the upper end of the lower link. The lower link was attached to the swashplate. The upper end was attached to the separated portion of the red blade pitch horn.

The blue blade pitch-change link separated into three pieces. The upper link threaded portion was attached to the blue blade pitch horn and exhibited about a 90 degree bend and fracture near its lower end. The remaining portion of the threaded upper link and its corresponding lock nut that was normally threaded into the upper end of the lower link was not initially located. The interior threads of the lower link were undamaged.

The missing upper link threaded segment was located about 30 feet west of the main rotor mast assembly. The lower threaded end of the recovered segment was undamaged. The upper end exhibited bending and a fracture surface that matched the separation of the upper link. The outer surface of the lock nut exhibited gouging and grinding signatures. The lower link, along with the fork assembly, separated from the swashplate attach point.

The swashplate, at the blue blade pitch-change attach point exhibited a fracture at the outboard end bolt hole in an upward direction. The bolt hole was cracked completely through the casting at the bottom (downward) portion of the bolt hole. The teetering stops separated from the mast and were not located. The blade droop stops remained intact.

Indentations produced by swashplate contact with the sliding uniball sleeve were noted. One side exhibited an indentation about 2 inches above the bottom edge of the sleeve. An indentation on the opposite side of the sleeve was found 1 and 3/4 inches above the bottom of the sleeve. According to the manufacturer, the dents correspond to a collective up position of 90.8 percent and 67.9 percent respectively. Disassembly of the rotor mast revealed bending of the rotor mast adjacent to the mast data plate of about 0.300 of an inch in the direction of the red blade attach point.

The vertical main rotor control push-pull tubes were attached to the jackshaft assembly. They were separated at the lower mixing bell crank. The bell crank assembly was separated from its fuselage mounting points and exhibited fire damage. The torque tube from the mixing bell crank forward to the cyclic control tube was attached at both ends; however, the center portion of the tube was destroyed by fire. The push-pull tube from the mixing bell crank to the cyclic control tube was attached by its rod-end bearings at both ends; however, the tube was fractured at both ends of their respective rod ends. The center portion of the push-pull tube was destroyed by fire.

The forward end of the collective control push-pull tube to the collective support assembly was destroyed by fire. The aft end of the collective control push-pull tube was fractured and burned. The engine governor switch located at the forward end of the pilot's collective control was found in the "ON" position. The tail rotor anti-torque push-pull tubes had numerous fractures and fire damage. All of the observed fracture surfaces were oriented on numerous 45 degree angle planes consistent with overload signatures.

The cyclic control assembly was recovered from the burned cockpit area and exhibited impact and fire damage. A fracture was noted below the attached lateral control torque tube and above the forward attach point of the fractured longitudinal control push-pull tube. The area of fracture occurred at the point where the cyclic stick transitioned from a steel tube to a welded steel box structure.

The longitudinal trim motor arm was measured at 15/16 of and inch in the direction of maximum trim force applied on the longitudinal axis. The manufacturer reported that this corresponds to 28 percent of the maximum forward trim setting. The lateral trim motor arm was measured at 1 and 5/16 inches in the direction of right lateral trim. This corresponds to 84 percent of its maximum right trim setting. All of the elastic cord assemblies associated with the trim system were destroyed by fire. The cyclic mounted lead shot pouch utilized as a vibration dampening system was destroyed by fire.

The aft end of the tail boom, with the vertical and horizontal stabilizers attached, was located laying on the main rotor mast assembly. The stabilizer assembly had separated from the aft end of the tail boom and the fracture surfaces were oriented on numerous 45 degree angle planes. The lower portion of the vertical stabilizer exhibited a semi-circular indentation and black paint smug on the leading edge, about 6 inches above the lower end.

The horizontal stabilizer exhibited a downward bend about mid-span of about 30 degrees and had paint removal and scraping on the upper surface of the outboard end of the stabilizer. The upper end of the vertical stabilizer exhibited about a 20 degree bend to the left and paint removal and scraping on the right side of the stabilizer. The tail boom exhibited fire damage and melting to the forward attach points, smoke damage along the right side, and scrape marks on the left side at the aft end. The underside of the tail stinger did not exhibit any scraping of the paint.

The tail rotor gear box separated from its mounting flange on the aft tailcone bulkhead. The gearbox was located between the main rotor mast assembly and the fuselage point of rest. The tail rotor blades remained attached to the gear box. Both blades were destroyed and separated about 10 inches outboard of their respective attach points. The tail rotor pitch control push-pull tube was fractured at the forward and aft ends of the pitch control bell crank assembly. The tail rotor drive shaft flex plate exhibited torsional fractures oriented in the direction of rotation at the gear box input spline. The forward end of the tail rotor drive shaft exhibited torsional twisting and fire damage at the tail boom attach point.

The tail rotor drive shaft was intact from the upper sheave aft about 2 feet 4 inches, to about the tail boom attach point were it was damaged by fire. The free wheeling unit located in the upper sheave assembly functioned properly. Remnants of the engine drive belts remained between the upper and lower sheaves and were fire damaged as was the alternator belt. The belt tensioning actuator assembly was extended about one inch. The manufacturer reported that the measurement corresponds to the belts being in the normal tightened range.

The drive shaft from the upper sheave to the main rotor transmission gear box was intact. The forward side of the gear box contained a 1 inch by 2 inch hole in the case. Small portions of metal were present in the beveled gear teeth, preventing 360 degree rotation of the transmission. Disassembly of the gear box revealed no other damage and proper rotation of the transmission was performed.

The engine remained attached to the fuselage frame at its respective attach points. The exhaust tube was crushed in an upward direction at the aft end. The cooling shroud around the lower mounted sheave and cooling fan were fire damaged. Valve and gear train continuity and thumb compression was established by hand rotation of the engine. The suction and pressure oil screens were free of contaminants. Disassembly of the accessory gear case revealed proper lubrication. The oil pump gears rotated normally and exhibited a bright, clean appearance. The engine cylinders were removed and examined. No unusual conditions were noted.

The magnetos were fire damaged. Hand rotation could not produce any spark at any terminal. The wiring harness was destroyed by fire. The spark plugs did not exhibit any unusual combustion signatures. The top and bottom plugs from the numbers 2, 4, and 6 cylinders were oil coated.

The carburetor and air box remained attached to the engine. The fuel valve was intact and found in the "ON" position. The metal floats of the carburetor and the venturi were undamaged. The fuel screen was free of contaminants. The fuel strainer was fire damaged. The throttle and mixture levers at the carburetor were found in an intermediate position.

The post crash fire incinerated most of the cabin/cockpit area. Safety Board investigators, however obtained some instrument readings (see Supplement B for details).

Both fuel tanks sustained severe fire damage and both fuel caps were in place. The upper, inboard longitudinal edge of the auxiliary fuel tank, exhibited a semi-circular dent in an outboard direction that was consistent with the diameter of the main rotor mast.

The Aviation Safety Engineering Branch of the Canadian Aviation Safety Board produced a Light Bulb Filament Impact Dynamics Study in support of aircraft accident investigation. The report is one of several studies of light bulb filaments used as indicator and warning lights in aircraft. Research has provided a basis for determining the condition of the light bulb at the moment of impact. While illuminated, the tungsten filament is ductile from the heat produced when the bulb is on. Impact forces can produce a stretched and uncoiled filament, exhibiting a "snaking" appearance. If the bulb is off, the filament is cold and impact forces produce brittle fractures of the filament, without stretching.

The annunciator bulbs from the instrument panel were examined. The examination revealed that the ENGINE LOW OIL PRESSURE bulb filament was stretched and uncoiled. The "CLUTCH" bulb was damaged during removal and its filament orientation could not be determined. The remaining annunciator bulb filaments exhibited no evidence of stretched or uncoiled filaments.

Medical and Pathological Information

A post mortem examination of the pilot and passengers was conducted by the Los Angeles County Coroner's Office on August 1, 1993. No pre-existing conditions were noted during the autopsy which would have adversely affected the pilot's abilities to pilot an aircraft.

Toxicological examinations of the pilot were conducted by the FAA's Civil Aeromedical Institute (CAMI) on November 2, 1993 and was negative for all screened drugs and alcohol.

Fire Aspects

Witnesses reported that flame and smoke was observed generally at the bottom of the fuselage as the wreckage was still sliding to a stop from the point of impact. An intense post crash fire immediately engulfed the wreckage at the point of rest.

The County of Los Angeles provides El Monte airport with an Ansel 440, fire fighting vehicle. The vehicle is equipped with 110 gallons of aqueous film forming foam (AFFF), and 450 pounds of Purple K dry chemical extinguishing agent. Both systems are independently charged by a nitrogen gas cylinder. A single hose reel assembly is provided with independent internal hoses for each system and separate nozzles for each fire suppression agent. The systems can be charged by pushing a plunger, lifting a lever, or opening a valve on the nitrogen bottle. A Comarco Inc. employee was on duty and responded to the accident site with the fire truck.

Witnesses indicated that after the fire truck arrived at the scene, there appeared to be some confusion about activation of the nitrogen system and a delay in application of the fire suppression agents.

Tests and Research

Following the accident, fuel samples from the nozzle of Comarco Inc.'s fuel truck were obtained and tested by the Exxon Company. They reported that the sample was clear and bright and visually free of water, sediment and suspended matter. The sample met the standards for aviation gasoline.

The main rotor swashplate assembly, including the red and blue pitch- change links were submitted to the National Transportation Safety Board Materials Laboratory for examination. All of the fracture surfaces exhibited evidence of overstress separations. Hardness testing of the submitted components conformed to design specified materials.

On January 26, 1994, the operator submitted the aircraft's cyclic control tube assembly to the National Transportation Safety Board Materials Laboratory for examination. The examination revealed fractures through two flat side plates of the lower cyclic assembly without adjacent material deformation. After removal of soot and oxidation, it was noted that several of the fracture planes were flat and intersected the surface at a 90 degree angle consistent with a brittle fracture mechanism such as fatigue cracking. Optical and scanning electron microscope examinations revealed fracture surfaces that exhibited a river pattern consistent with fatigue cracking.

Additional Information

In addition to the persons listed on page 5 of this report, the following persons participated in this investigation:

Frank Robinson, Robinson Helicopters Inc., Torrance, CA. Ronald Hamilton, Robinson Helicopters Inc., Torrance, CA. Kurt Robinson, Robinson Helicopters Inc., Torrance, CA. Donald Skunberg, FAA-WP-LAX-FSDO, Los Angeles, CA. Lirio Liu, FAA Aircraft Certification Office, 3229 E. Spring St., Long Beach, CA., 90806.

Robinson Helicopters reported that following the accident, they were in possession of 3 R44 aircraft and examined the cyclic control assemblies of the 3 helicopters. The results of a visual examination revealed:

Aircraft serial number 001; total time on aircraft, 120 hours; cyclic control assembly C320-1 revision G, free of cracks; torque tube C319-1 revision F, free of cracks. Aircraft serial number 002; total time, 258 hours; torque tube C319-1 revision F, free of cracks. Aircraft serial number 004; total time, 796 hours; cyclic control assembly C320- 1 revision G, free of cracks.

Robinson Helicopters also reported that following the accident, more than a dozen different parts in the cyclic control system were redesigned. The initial effort to strengthen 5 accident damaged control system components resulted in them individually being considerably stronger than the rest of the system. Continued fatigue testing and redesign resulted in the entire cyclic system being strengthened. The following parts were redesigned:

Collective fork; cyclic pivot assembly; 2 yokes; torque tube; cyclic stick assembly; jackshaft assembly; cyclic control system; 4 jackshaft support points.

Wreckage Release

The Safety Board initially released the wreckage, located at Lynn's Aircraft, El Monte, California, to the owner's representatives on September 21, 1993. The swashplate assembly and pitch-change links were retained by the Safety Board for examination until its release on November 10, 1993.

NTSB Identification: LAX00LA086 .
The docket is stored in the Docket Management System (DMS). Please contact Public Inquiries
14 CFR Part 91: General Aviation
Accident occurred Wednesday, February 02, 2000 in PALO ALTO, CA
Probable Cause Approval Date: 5/9/2001
Aircraft: Robinson R44, registration: N999EV
Injuries: 2 Uninjured.

On February 2, 2000, at 1437 hours Pacific standard time, a Robinson R44, helicopter, N999EV, was substantially damaged during a practice autorotation at Palo Alto, California. Neither the commercial rated pilot nor the passenger was injured. The personal flight was operated by the pilot under 14 CFR Part 91. No flight plan was filed. Visual meteorological conditions prevailed for the operation that originated at San Carlos, California, at 1427.

The pilot reported that during the autorotation the engine had been at idle for an extended period. He said he did not think he was going to make the runway so he added power. The engine failed to respond and the tail stinger contacted the ground, resulting in the separation of the tail boom. The pilot pulled collective pitch; the helicopter briefly became airborne and spun violently to the right. The pilot maintained the helicopter in a level attitude and the landed hard. After the main rotor stopped rotating, the pilot and passenger exited the helicopter.

The pilot told the Federal Aviation Administration inspector on scene that he did not use carburetor heat during the autorotation. According to the Palo Alto METAR, the temperature was 64 degrees Fahrenheit and the dew point was 52 degrees Fahrenheit. Reference to a carburetor icing probability chart revealed that this temperature and dew point were in an area of the graph annotated "moderate icing-cruise power or serious icing-glide power."

NTSB Identification: CHI02FA049.
The docket is stored in the Docket Management System (DMS). Please contact Public Inquiries
14 CFR Part 91: General Aviation
Accident occurred Wednesday, December 12, 2001 in Waukesha, WI
Probable Cause Approval Date: 5/13/2003
Aircraft: Robinson R44, registration: N7007F
Injuries: 1 Fatal, 1 Serious, 1 Minor.

HISTORY OF FLIGHT

On December 12, 2001, about 1822 central standard time, a Robinson R44 helicopter, N7007F, was destroyed when it impacted power lines and impacted Interstate Highway 43 near Waukesha, Wisconsin. Four motor vehicles were damaged. The helicopter impacted one of the motor vehicles and the remaining three motor vehicles sustained minor damage. The helicopter was piloted by an airline transport pilot. The flight was operating under 14 CFR Part 91. Night visual to instrument meteorological conditions prevailed in the area at the time of the accident. No flight plan was on file. The pilot was fatally injured, one motor vehicle occupant sustained serious injury, and one motor vehicle occupant sustained minor injury. The positioning flight originated about 1810 from the Lawrence J. Timmerman Airport (MWC), near Milwaukee, Wisconsin, and was destined for East Troy Municipal Airport, near East Troy, Wisconsin.

A witness, who had been a passenger on the flight immediately prior to the accident flight, stated:
At approx. 4:40 pm we launched from MWC after taking on fuel. We flew to a tannery fire at 3rd [and] Oregon approx 5 mi. north of MKE [General Mitchell International Airport]. We orbited the fire taking pictures until approx 6 pm. We then returned to MWC. I exited the aircraft at approx. 6:10 pm and the pilot told me he was going back to the East Troy airport to hangar the aircraft. At the time it was dark [and] cloudy with drizzle.

The pilot requested to transition through the Waukesha County Airport (UES), near Waukesha, Wisconsin, airspace. The air traffic controller on duty at UES stated the following. Chopper 12 called Waukesha tower and requested to transition from the northeast to the southwest. I instructed him Chopper 12 to remain outside of the airspace and that he would have to circumnavigate due to the fact that Waukesha was in IMC [instrument meteorological condition] conditions. Chopper 12 acknowledged and stated that he would remain approximately 5 - 5 1/2 miles east southeast. This was the last contact with Chopper 12 by Waukesha tower. UES weather - 130000Z 12005kt 1 1/2 SM DZ OVC004 07/07 A2989.

A witness who had been driving in a motor vehicle stated the following:
We were the third vehicle directly in the path of the helicopter, approx 1/4 mi. in front of our vehicle. I, ..., was driving and saw a red light over what seemed like the median a few 100 ft. in the air. The light rose almost straight upward maybe another 200 ft and then began corkscrewing downward. It was very foggy and difficult to see anything. We stopped, turned on our yellow strobe and hazard flashers, and went up to check the pilot. My wife telephoned 911 for help.


PERSONNEL INFORMATION

The pilot held an airline transport pilot certificate with an airplane multiengine land rating and DC-9 type rating. He held commercial privileges for airplane single-engine land, rotorcraft-helicopter, and instrument helicopter. He held a flight instructor certificate for airplane single and multiengine, rotorcraft-helicopter, instrument flight instructor airplane and helicopter ratings. He held a Federal Aviation Administration (FAA) first-class medical certificate issued on July 24, 2001, with no restrictions. At the time of that medical, he reported 12,000 hours total flight time. He held a statement of demonstrated ability for defective color vision dated March 13, 1985. The operator reported the pilot had 14,351.4 hours total time, 2,291.2 hours in rotorcraft, and 250.7 hours in this make and model aircraft.


AIRCRAFT INFORMATION

The accident helicopter, N7007F, serial number 0508, was a Robinson R44, four-place, single main rotor, single-engine helicopter, with a spring and yield skid type landing gear. The primary structure of its fuselage was welded steel tubing and riveted aluminum sheet. The tailcone was a monocoque structure consisting of an aluminum skin. Fiberglass and thermoplastics were used in the secondary structure of the cabin, engine-cooling system, and in other ducts and fairings. The doors were constructed of fiberglass and thermoplastics. A 260 horsepower Lycoming O-540-F1B5 engine, serial number L-25207-40A, powered the helicopter. The helicopter contained a standard airworthiness certificate dated September 11, 1998 and a registration certificate dated September 19, 2000. The pilot's operating handbook stated that "THIS ROTOCRAFT APPROVED FOR DAY AND NIGHT VFR [visual flight rules] OPERATIONS" and is to be placarded as such in "clear view of pilot." A review of the helicopter's maintenance logbooks revealed that an annual inspection was completed on October 7, 2001 and that a 100-hour inspection was completed on December 5, 2001. The 100-hour inspection entry noted the Hobbs meter read 2837.1 hours.


METEOROLOGICAL INFORMATION

At 1745, the MWC weather, about 15 miles northwest of the accident site, was recorded as: Wind 150 degrees at 5 knots; visibility 4 statute miles; present weather mist; sky condition overcast 1,400 feet; temperature 7 degrees C; dew point missing; altimeter 29.94 inches of mercury.

At 1845, the MWC weather was recorded as: Wind 150 degrees at 5 knots; visibility 3 statute miles; present weather mist; sky condition overcast 800 feet; temperature 6 degrees C; dew point missing; altimeter 29.90 inches of mercury.

At 1745, the Waukesha County Airport (UES), near Waukesha, Wisconsin, weather, about 10 miles north of the accident site, was recorded as: Wind calm; visibility 2 statute miles; present weather mist; sky condition overcast 600 feet; temperature 7 degrees C; dew point 7 degrees C; altimeter 29.91 inches of mercury.

At 1845, the UES weather was recorded as: Wind 120 degrees at 5 knots; visibility 1 statute miles; present weather drizzle; sky condition overcast 400 feet; temperature 7 degrees C; dew point 7 degrees C; altimeter 29.87 inches of mercury.

At 1815, the Burlington Municipal Airport (BUU), near Burlington, Wisconsin, weather, about 15 miles south of the accident site, was recorded as: Wind calm; visibility 1 1/4 statute mile; sky condition overcast 300 feet; temperature 7 degrees C; dew point 7 degrees C; altimeter 29.89 inches of mercury.

At 1835, the BUU weather was recorded as: Wind 110 degrees at 3 knots; visibility 1 statute mile; sky condition overcast 300 feet; temperature 7 degrees C; dew point 7 degrees C; altimeter 29.88 inches of mercury.


WRECKAGE AND IMPACT INFORMATION

The helicopter came to rest on the northbound lanes of Interstate Highway 43 about 200 feet southwest of power lines that cross the highway near its intersection with State Highway 164. The area was photographed and the helicopter wreckage was relocated to a hangar.

An on-scene investigation was conducted. Waukesha County Sheriff's photographs revealed the tailcone's skin was separated at a riveted splice joint. The photographs show the skid's struts were hinged upward and outward. A forward section of the right skid was torn from the right skid at the point where it is attached to its strut. The right side landing gear strut and strut fairings exhibited serrated cutting and scoring on their outboard surfaces. The ground handling wheel support brackets on the right landing gear skid were deformed in an outboard direction. A center section of a main rotor blade was separated from its leading edge and was retained to the blade's trailing edge. The engine's cowling was detached from the right side of the helicopter and was retained to the fuselage on the left side. The engine cooling fan exhibited scoring and folding in a direction parallel to its rotational direction. The upper drive belt sheave exhibited circumferential scoring on its forward and aft surfaces. The upper sheave exhibited a semicircular gouge on the belt pulley surface adjacent starter's ring gear. The carburetor was found detached from the engine. Throttle, mixture, and carburetor heat control continuity was traced from the cockpit to the engine. Control continuity was traced to all flight control surfaces. The engine rotated and produced a thumb compression at all cylinders. A magneto produced spark at five of its six leads. The remaining lead was found torn and a spark was observed at the torn section. Removed spark plugs exhibited a gray color. The Hobbs meter read 2864.4 hours on-scene. The fiberglass chin portion of the front right side of the cabin exhibited a linear tear. The right side forward and aft cabin doors exhibited a linear scratch across them. The right navigation light assembly was found with a semicircular deformation. The tailskid exhibited a semicircular deformation on its surface. The red navigation light filament was found stretched. The helicopter's color scheme contained blue, white, and red colors. The helicopter main rotor's had yellow as one of the colors in its scheme. No pre-impact anomalies were found.

A power line maintenance helicopter examined the power lines that crossed the highway. A maintenance crewmember reported the following:
I inspected the helicopter crash site at I-43, on December 14, 2001. I inspected the static wire span, hands on, and found some plastic and fiberglass shavings. I also found three different color paints, mainly blue, very little yellow and a tiny bit of red.

The static wire did not have any broken strands at all. The static shoes were pulled toward the contact paint. I also found one broken damper and two knotted-up armor rods.

The locations of apparent contact points on the shield wire was an area 35 - 40 feet just North of mid-span.

A power line employee reviewed sag, tension, and clearance data. He calculated that the wire was about "146' over the roadway."


MEDICAL AND PATHOLOGICAL INFORMATION

An autopsy was performed on the pilot by the Waukesha County Coroner's Office.

The FAA Civil Aeromedical Institute prepared a Final Forensic Toxicology Accident Report. The report was negative for all tests performed.


ADDITIONAL INFORMATION

The parties to the investigation included the FAA, Robinson Helicopter Company, and Textron Lycoming.

The aircraft wreckage was released to a representative of the operator.

Robinson issued Safety Notice SN-26 January 1987 and revised it June 1994. That notice stated:
NIGHT FLIGHT PLUS BAD WEATHER CAN BE DEADLY

Many fatal accidents have occurred at night when the pilot attempted to fly in marginal weather after dark. The fatal accident rate during night flight is many times higher than during daylight hours.

When it is dark, the pilot cannot see wires or the bottom of clouds, nor low hanging scud or fog. Even when he does see it, he is unable to judge its altitude because there is no horizon for reference. He doesn't realize it is there until he has actually flown into it and
suddenly loses the outside visual references and his ability to control the attitude of the helicopter. As helicopters are not inherently stable and have high roll rates, the aircraft will quickly go out of control, resulting in a high velocity crash which is usually fatal.

A Flight For Life Pilot stated, "On December 12th, 2001[,] at 1832 CST[,] a request was received for Aeromedical transport from an accident on [Highway] 164 and [Interstate] -43 by the Waukesha Co. Sheriff's Dept. I determined weather conditions were not acceptable so the flight request was denied."

NTSB Identification: FTW02WA210
14 CFR Non-U.S., Non-Commercial
Accident occurred Saturday, July 13, 2002 in Bavaro, Dominican Republic
Aircraft: Robinson R44, registration: HI-757CA
Injuries: 2 Minor.

On July 13, 2002, at 1340 eastern daylight time, a Robinson R44 helicopter, Dominican Republic registration HI-757CA, was substantially damaged during a hard landing while landing at a heliport near Bavaro, Higuey, in the Dominican Republic. The commercial pilot and his passenger sustained minor injuries. The helicopter, serial number 0451, was owned and operated by Helicopteros del Caribe, S.A., of Santo Domingo. Visual meteorological conditions prevailed throughout the area for the business flight for which a flight plan was filed. The flight originated from the Punta Cana Airport at 1310.

The accident investigation is under the control and jurisdiction of the Government of the Dominican Republic. Any further information may be obtained from:

Presidencia de la Republica Dominicana
Secretaria Administrativa de la Presidencia
Direccion General de Aeronautica Civil (DGAC)
Edificio de Oficinas Gubernamentales
Avenida Mexico Esq. Dr. Delgado
Bloque "A", Segundo Piso
Apartado Postal 1180
Santo Domingo, Republica Dominicana

This report is for informational purposes only and contains only information released by, or obtained from the DGAC of the Dominican Republic.

NTSB Identification: ATL98IA039 .
The docket is stored in the Docket Management System (DMS). Please contact Public Inquiries
14 CFR Part 91: General Aviation
Incident occurred Thursday, January 22, 1998 in MIAMI, FL
Probable Cause Approval Date: 2/16/2001
Aircraft: Robinson R-44, registration: N972SA
Injuries: 1 Uninjured.

On January 22, 1998, about 2230 eastern standard time, a Robinson R-44 Helicopter, N972SA, experienced a partial cyclic control stick failure while hovering to land at the Kendall-Tamiami Executive Airport, Miami, Florida. The helicopter was operated by the pilot under the provisions of Title 14 CFR Part 91, and visual flight rules. Visual meteorological conditions prevailed, and no flight plan was filed for the local, personal flight. The private pilot was not injured, and the helicopter sustained no damage. The flight departed Fort Lauderdale, Florida at 2200.

According to the pilot, as he was attempting to land, the helicopter began to drift right. He applied left cyclic control, but "just past the center of cyclic movement, the cyclic felt as if it hit a stop". The pilot rotated the cyclic 360 degrees to ensure the cyclic was not set at full right trim. There was no effect. The pilot made a run-on landing, using right turns, without further incident.

Further examination of the cyclic revealed that the lateral trim actuator shaft was not properly aligned. The shaft exhibited wear concurrent with its position in a guide bearing. After sufficient quantity of the shaft was worn, the shaft became lodged in the guide bearing. Once lodged, the lower end of the shaft and a guide spring became loose and interfered with the surrounding structure, resulting in the partial loss of lateral control.

After this incident, the inspection criteria for the lateral cyclic trim system was reviewed. The criteria did not include a measurement of the shaft wear. There was a service bulletin, SB-19, that dealt with excessive shaft wear on Robinson R-44 helicopters which directed mechanics to replace the lateral cyclic trim assembly shaft, Part Number (P/N) C585-1, if the diameter was decreased 0.001 inch per 100 hours or a diameter of less than 0.238 inch. This Service Bulletin, however, was for R-44 helicopters Serial Numbers (S/N) 0002 through 0321, and it did not apply to the incident helicopter. Subsequent to this incident, a new Service Bulletin, SB-26, was released for R-44 helicopters, S/N 0002 through 0420 and 0425, 0426, and 0427. SB-26 stated that the lateral cyclic trim assembly shaft, P/N C585-1, should be measured in several places. If the shaft diameter varies more than 0.004 inches in any 0.50 inch of length, the assembly should be replaced before further flight. After the release of SB-26, a priority Airworthiness Directive (AD), AD 98-04-12, was issued to require compliance with the terms of SB-26.

NTSB Identification: IAD99WA033
14 CFR Non-U.S., Non-Commercial
Accident occurred Tuesday, March 02, 1999 in SINES, Portugal
Aircraft: Robinson R-44, registration:
Injuries: 2 Uninjured.

This is preliminary information, subject to change, and may contain errors. Any errors in this report will be corrected when the final report has been completed.


On March 2, 1999, approximately 1825 local (Portugal) time, a Robinson R-44, registration CS-HEI, serial no. 0448, owned and operated by Heliportugal, and contracted for electronic news gathering by a national television news station, sustained substantial damage following a loss of engine power and autorotation. Daylight and visual meteorological conditions prevailed at the time of the accident. The commercially certificated pilot and the passenger were not injured. The flight was conducted under Portuguese CAA rules.

The pilot was flying the helicopter en route to the Heliportugal operations base at Casias Municipal Airport, following work in television news-gathering. At 1,300 feet mean sea level, in the vicinity of Sines, Portugal, the helicopter passed within 1,000 meters of the main lobe of a high frequency (HF), high energy broadcasting transmission antenna. The pilot reported that he suddenly noted strong interference in the intercommunications system and on the communication and navigation radios, followed by illumination of the low rotor RPM and clutch lights. He further noted that the engine noise dropped to idle level, and the engine and rotor RPM indications dropped. He lowered the collective immediately to maintain rotor RPM and entered into an autorotation. During the descent he adjusted the collective to keep the rotor RPM indication in the green arc. At approximately 200 feet, the engine responded to throttle input, and the engine accelerated rapidly, resulting in the engine and rotor RPM exceeding the upper limitations. The pilot landed successfully and there were no injuries. After landing, he noted that the lower rotor RPM and clutch lights were extinguished, and cockpit indications were normal. He then lifted off and flew the helicopter to base.

Visual examination found severe damage to the main rotor blades, which were removed and replaced. Examination found no electronic systems damage or other damage to the helicopter. The engine governor was removed and sent for laboratory examination relative to suspected severe electromagnetic and radio interference impinging upon engine and related systems.

The helicopter had 89:40 total flight hours at the time of the accident. Records showed that the next, 100 hour inspection, was due at 105:15 total hours.

The pilot had a total of 2,098 helicopter flight hours, including 30 hours in the R-44.

For further information, contact: Investigator-in-Charge, Frederico J. F. Serras, tel. 351-1-8423500, fax. -581, Lisbon. NTSB: U.S. Accredited Representative, Thomas R. Conroy, (202) 314-6314, Washington, D.C.; Engineering Investigator, Scott Warren

NTSB Identification: NYC01FA053 .
The docket is stored in the Docket Management System (DMS). Please contact Public Inquiries
14 CFR Part 91: General Aviation
Accident occurred Monday, December 04, 2000 in SANDGAP, KY
Probable Cause Approval Date: 7/2/2001
Aircraft: Robinson R-44A, registration: N744FC
Injuries: 3 Fatal.

HISTORY OF FLIGHT

On December 4, 2000, about 1910 Eastern Standard Time, a Robinson R-44A, N744FC, operated by Christian Cardiology, Manchester, Kentucky, was destroyed when it impacted rising terrain near Sandgap, Kentucky. The non-instrument rated, certificated private pilot and two passengers were fatally injured. Night instrument meteorological conditions prevailed at the accident site. No flight plan had been filed for the business flight that was conducted under 14 CFR Part 91.

The pilot, along with two company employees were en route to Lexington, Kentucky, to acquire additional equipment for a planned expansion of the pilot's medical practice. According to witnesses, the flight had been planned to depart from his office in Manchester, with an intermediate stop at Jackson, Kentucky, and then proceed to Lexington.

The pilot was estimated to have departed about 1850. Several witnesses along the route of flight reported either seeing or hearing a helicopter fly by. However, a check of the times the helicopter was observed or heard, revealed most were earlier than the departure time of the accident flight.

Two witnesses in a vehicle, were headed toward McKee, Kentucky, about 1910. They observed a bright glow on the opposite side of a ridgeline through clouds. One of the witness reported the glow lasted for about 5 seconds and described it as similar to a sunrise. The other witness reported a low cloud covered the top of the ridge. Neither witness saw or heard the helicopter prior to the glow, nor was any smoke observed after the glow. Based upon the witnesses' observations, the wreckage was found on December 5, 2000.

The accident occurred during the hours of darkness at 37 degrees, 31.272 north latitude, and 84 degrees, 04.911 minutes west longitude.

PERSONNEL INFORMATION

The pilot held a private pilot certificate for rotorcraft - helicopter, issued on May 21, 2000. According to the pilot's airman application, his flight experience was 176 hours with 22.6 hours of solo/pilot-in-command (PIC), all in Robinson R22s. Additional flight experience was reconstructed through incomplete pilot logbooks, and maintenance records of helicopters flown. At the time of the accident, the pilot's total flight experience was estimated to be 386 hours, with 232 hours as PIC. He was estimated to have accumulated 326 hours in the Robinson R-22, and 60 hours in the Robinson R-44A.

On September 9, 1999, the pilot was issued a Federal Aviation Administration (FAA), third class airman medical certificate, with a limitation to wear corrective lenses for distant vision, and possess glasses for near vision.

Interviews with the two flight instructors, who flew with the pilot, revealed that both thought he was an above average student. However, one flight instructor expressed concern about the pilot's awareness of his own limitations as a low time pilot.

AIRCRAFT INFORMATION

The helicopter was not approved for flight in instrument meteorological conditions. It was equipped with dual VHF communications radios, an encoding altimeter, and a GPS with a moving map display. Other than the GPS, no navigation equipment was installed. The helicopter was estimated to have accumulated about 60 hours since new at the time of the accident.

The last documented refueling occurred at the airport in London, Kentucky, on December 1, 2000. At that time, the helicopter was serviced with 38.8 gallons of 100 LL aviation grade gasoline.

METEOROLOGICAL INFORMATION

All telephone contacts with FAA Flight Service Station weather briefers are recorded, and available for review. A check of FAA facilities found no record of a pre-departure weather briefing.

The pilot's wife reported they had a security monitoring system in the office. She had reviewed the tape after the accident, and observed her husband making at least two phone calls to check the weather prior to departure.

Alternate means of obtaining weather were available to the pilot through the use of pre-recorded weather from a variety of different sources. However, when a person calls the various pre-recorded weather sources, no record is made of the telephone call.

The three closest weather-reporting stations to the accident site were London, Jackson, and Lexington, Kentucky.

London had a field elevation of 1,212 feet. The distance and bearing to Manchester and the accident site were 079 deg at 16 NM, and 003 deg at 26 NM respectively. Between 1800 and 2000, the visibility varied between 8 and 9 statute miles, and the lowest ceiling was between 1,500 and 2,000 feet AGL.

Jackson had a field elevation of 1,381 feet. The distance and bearing to Manchester and the accident site were 223 deg at 34 NM, and 267 deg at 37 NM respectively. Between 1800 and 2000, the visibility was 10 statute miles, and the ceiling varied between 1,400 and 1,600 feet AGL.

Lexington had a field elevation of 979 feet. The distance and bearing to Manchester and the accident site were 145 deg at 66 NM, and 147 deg / 40 NM respectively. Between 1800 and 2000, the visibility varied between 6 and 7 statute miles. The lowest ceiling varied between 900 and 1,100 feet AGL.

The most recent area forecast (FA) prior to departure of the accident flight was issued at 1445 on December 4, 2000. The outlook for eastern Kentucky was broken clouds at 2,000 feet msl, with tops at 4,000 feet msl. In the extreme portions of eastern Kentucky, the sky would be clear until 1700. The outlook was for marginal VFR ceilings.

According to the Accident Prevention Program Publication, FAA-P-8740-30B, HOW TO OBTAIN A GOOD WEATHER BRIEFING, marginal VFR conditions are when the ceiling is between 3,000 feet and 5,000 feet AGL, and/or visibility is between 3 and 5 statute miles inclusive.

Two AIRMETS (Airmen's Meteorological Information), with three geographic areas for specific types of weather were contained within the area forecast. The geographic areas covered instrument meteorological conditions (IMC) - referred to in the AIRMET as IFR, mountain obscurement, and icing conditions.

The geographic area for IMC conditions (IFR), and icing conditions covered the planned route of flight for the helicopter. The geographic area for mountain obscurement covered the departure point. However, the accident site was outside of the geographic area.

Following are the AIRMET comments for IMC conditions, mountain obscurement, and icing conditions.

IMC Conditions - Indiana and Kentucky - Occasional ceilings below 1,000 feet/visibility below 3 statute miles, with mist and/or fog. Conditions ending by 1700 to 1900. Conditions developing extreme eastern Kentucky by 1700 to 1800. Conditions continuing beyond 2200 through 0400 December 5, 2000.

Mountain Obscurement - Kentucky and Tennessee - Mountains occasionally obscured with cloud, mist, and fog. Conditions continuing beyond 2200 through 0400 December 5, 2000.

Icing Conditions - Indiana and Kentucky - Occasional moderate rime and mixed icing in precipitation below 4,000 feet AGL. Conditions ending by 1700 to 1900. Conditions continuing beyond 2200 through 0400, December 5, 2000, in Kentucky.

Witnesses along the route of flight reported variable weather, with fog or overcast conditions, while the person who saw the glow from the impact reported he could see the moon through breaks in the clouds, and there was no fog in the area. Further, he reported the visibility was about 1 mile.

A pilot who had several years experience operating in Kentucky reported that the hills in eastern Kentucky can generate weather when none is forecast. He further reported that you could not always count on the forecast weather to remain as indicated, and that it could be significantly better or worse than forecast.

RADAR AND OTHER REMOTELY RECORDED DATA

Radar data was received from the Indianapolis Air Traffic Control Center (ARTCC). A check of both code 1200, and non-beacon targets failed to identify the helicopter on its route of flight.

WRECKAGE AND IMPACT INFORMATION

The helicopter was examined at the accident site on December 6 and 7, 2000. The terrain was rolling hills covered by trees. There was no ground lighting in the area of the accident site.

The flight path of the helicopter crossed a north/south ridgeline with an elevation of 1,400 feet, and with higher terrain to the north. The first observed ground contact was with a tree on the east side of the north/south ridgeline, about 30 feet above the top of the ridge. The upper 10 feet of the trunk and upper branches were freshly scraped and the bark was missing. In addition, several branches on the top had been broken off at the same height, and the ends of the limbs were puffed out. Higher trees beyond the initial tree strike in the direction of flight were not damaged.

All major components were accounted for at the accident site. The debris trail started beyond the tree and continued for 670 feet on a heading of 305 degrees where the main wreckage was found. Lighter items were found on the right side of the debris trail and heavier items were found on the left side of the debris trail.

The first item on the ground, identified as from the helicopter, was located on the top of the ridgeline, about 182 feet from first known tree strike, on a heading of 004 degrees magnetic. It consisted of a partial decal from the battery box located in the nose of the helicopter. This was followed by pieces of plexiglas, numerous small pieces of unidentified metal, doorframes, and doors, a large piece of the trailing edge of one main rotor blade, a tail rotor blade, pieces of the rear case of various cockpit instruments, the instrument panel frame, the rear fuselage cowling, and finally the main wreckage. Most items were on the ground; however, several items remained in the upper branches of the trees.

The main accident site contained the fuselage, two partial main rotor blades, the tail boom, the 90-degree gearbox, and the landing skids.

The main rotor turned freely in the direction of rotation. It would not rotate when force was applied opposite to the direction of rotation. The drive belts to the clutch were burned and not identified. The belt tension actuator was found in position, identified by a representative from Robinson Helicopters, as within the normal range.

The main rotor drive shaft was bent about 20 degrees, about 6 inches below the teetering head. The elastomeric stops on both sides of the teetering head were present and split. The main rotor drive shaft under the elastomeric stops was dented on both sides.

The blue main rotor blade was bent upward 90 degrees, about 37 inches outboard of the main rotor shaft. About 99 inches outboard from the main rotor shaft, the main rotor blade was bent down, and the aft honeycomb section of the blade had separated. The honeycomb section of blade was recovered several hundred feet away. At 61 to 69 inches inboard from the tip, the underside of the aft honeycomb section exhibited scratches in multiple directions.

The outboard portion of the red main rotor blade was separated about 27 inches from the main rotor shaft. The outboard portion of the red main rotor blade was found in the main wreckage area, and was attached to the inboard portion by the trailing edge doubler.

The paint on the leading edge of both main rotor blades had numerous nicks, chips, and chord wise scratches from inboard to tip.

One tail rotor blade found in the debris trail, was bent away from the tail boom and the plane of rotation for the tail rotor blades. This blade had separated from the tail rotor hub. The other tail rotor blade remained attached to the rotor hub, and was bent in toward the tail boom. The 90-degree gearbox casing remained in the tail boom, and the drive shaft and gear, which fit into the casing had separated from the case. One vertical cut on the left side of the tail boom was at the same location as the arc of the tail rotor blades.

The leading edges of the right side horizontal stabilizer, and vertical fin had been penetrated, consistent with tree branch impact. The penetrations were outside of the arc of the main rotor blades. No evidence of a main rotor blade strike to the tail boom was found.

The aluminum flight controls in the cockpit/cabin were not identified. Individual components were identified; however, their pre-impact positions could not be determined.

A small piece of cabin structure, from the intersection of the vertical and lateral bows for the front windshield was recovered along the debris trail. This part also contained the vent line for the battery. The forward or front side was deformed, with a cylindrical impression, about 3 inches in diameter, orientated vertically.

The engine crankshaft was rotated and valve train continuity was confirmed. The upper spark plugs were gray in appearance with no evidence of impact damage. The magnetos were attached and had been burned. When the engine was rotated, the internal gear that drove the magnetos rotated. However, no rotation was observed on either magneto.

The carburetor had separated from the engine and was recovered along the debris path at the main impact. The carburetor had not been exposed to fire and the venturi was in place.

FIRE

A fire consumed the fuselage and cabin. No evidence of soot patterns was found on the rear fuselage cowling or tail boom.

MEDICAL AND PATHOLOGICAL INFORMATION

The toxicological testing report from the FAA Toxicology and Accident Research Laboratory, Oklahoma City, Oklahoma, was negative for drugs and alcohol for the pilot.

On December 6, 2000, the Office of the Chief Medical Examiner for Kentucky, Frankfort, Kentucky, conducted autopsies on the pilot and passengers.

ADDITIONAL INFORMATION

The accident site was located on a direct line between Manchester, and Lexington. A witness who was en route to Lexington to meet the pilot reported that it was not unusual for the pilot to change his destination en route, if there was a need.

He further reported that he had received a page from one of the passengers on the helicopter at 1908. He returned the call, and received static the first time. He tried the number a second time, and the number was answered by voice mail. He then tried the cell phones of the other two occupants in the helicopter, including the pilot, and was unable to reach anyone.

Wreckage Release

The aircraft wreckage was released to a representative of the owner's insurance company on December 8, 2000.

NTSB Identification: MIA00LA011 .
The docket is stored in the Docket Management System (DMS). Please contact Public Inquiries
14 CFR Part 91: General Aviation
Accident occurred Tuesday, October 19, 1999 in FT. LAUDERDALE, FL
Probable Cause Approval Date: 11/30/2000
Aircraft: Robinson R-44, registration: N8364Z
Injuries: 3 Uninjured.

On October 19, 1999, about 1705 eastern daylight time, a Robinson R-44, N8364Z, registered to Heliflight Leasing, Inc., operating as a Title 14 CFR Part 91 sales demonstration flight, sustained a main rotor strike and separation of the tail boom upon landing at Fort Lauderdale Executive Airport, Fort Lauderdale, Florida. Visual meteorological conditions prevailed and no flight plan was filed. The helicopter received substantial damage and the CFI-rated pilot, a private pilot-rated student, and a passenger were not injured. The flight departed the same airport about 1 hour before the accident.

According to the pilot-in-command, as he set the helicopter down for final landing, the craft bounced 1 to 2 inches and at the top of the bounce, he mistakenly applied right cyclic. Despite his applying corrective controls, the main rotor collided with the ground and the tail boom. In rapid succession, the nose pivoted 180 degrees, the tail boom was severed, and the landing skids sustained ground collision damage. In subsequent telephone conversations with the NTSB, the pilot stated that there were no contributing factors such as surface winds, propeller or rotor wash, or helicopter control problems, and he would characterize the event as, "..just bad technique".

NTSB Identification: NYC00WA123
14 CFR Non-U.S., Non-Commercial
Accident occurred Wednesday, April 26, 2000 in CESIS, Latvia
Aircraft: Robinson R-44, registration: LYHBH
Injuries: 4 Uninjured.

This is preliminary information, subject to change, and may contain errors. Any errors in this report will be corrected when the final report has been completed.


On April 26, 2000, about 1600 Greenwich Mean Time, a Robinson R-44, a helicopter, registration LY-HBH, was destroyed when it impacted the ground about 6 miles northwest of Cesis, Latvia. The pilot and three passengers were not injured.

This investigation is under the jurisdiction of the Government of Latvia. Any further information pertaining to this accident may be obtained from:

Civil Aviation Administration Airport "Riga" LV-1053, Riga Latvia

This report is for informational purposes only, and contains only information released by the Government of Latvia.

NTSB Identification: FTW03LA163
Nonscheduled 14 CFR Part 135: Air Taxi & Commuter
Accident occurred Thursday, May 29, 2003 in Brazos Blk 532, GM
Aircraft: Robinson R44, registration: N7188K
Injuries: 1 Fatal.

HISTORY OF FLIGHT

On May 29, 2003, approximately 0400 central daylight time, a Robinson R44 single-engine helicopter, N7188K, was destroyed when it impacted the water near Brazos Block 532, in the Gulf of Mexico. The airline transport rated pilot, who was the sole occupant, sustained fatal injuries. The helicopter was registered to and operated by Tarlton Helicopters, Inc., Houston, Texas. Dark night visual meteorological conditions prevailed, and a company flight plan was filed for the 14 Code of Federal Regulations Part 135 non-scheduled, on-demand air cargo flight. The flight departed the William P. Hobby Airport (HOU), near Houston, at 0320, and was destined for an offshore platform located at the Mustang Island Area East Addition, Block A-133, in the Gulf of Mexico.

According to the operator, the 73-year-old pilot departed HOU with a load of parts needed at an offshore platform. The pilot estimated an en-route time of 1 hour and 30 minutes to complete the 70 nautical mile flight, and estimated a total fuel on board of 2 hours and 30 minutes. After the pilot was reported missing, a search was initiated.

On May 29, 2003, approximately 1100, the body of the pilot and debris from the helicopter were located by the U.S. Coast Guard, at 28 degrees 19.15 minutes north latitude, and 95 degrees 56.2 minutes west longitude. The ocean depth in the vicinity of the debris field was estimated to average from 100 to 120 feet. According to a Federal Aviation Administrator (FAA) inspector, the debris that was located included two skid float assemblies, cushions, and miscellaneous items. The helicopter was not recovered and is presumed destroyed.

PERSONNEL INFORMATION

A review of the FAA records revealed the pilot held an airline transport pilot certificate with rotorcraft-helicopter and airplane single-engine land ratings, and he also held a commercial certificate with airplane single-engine sea and airplane multi-engine land ratings. The pilot was issued a second class medical certificate on October 8, 2002, with a limitation for wearing corrective lenses. The certificate was not valid for any class after October 30, 2003.

The operator reported the pilot had accumulated a total of approximately 15,000 hours in all aircraft, 7,500 hours in rotorcraft, and 107 hours in the make and model of the accident helicopter. The pilot had flown approximately 2 hours in the previous 90 days.

AIRCRAFT INFORMATION

The 2001 model Robinson R44 Clipper, serial number 1073, was powered by a six-cylinder Lycoming O-540-F1B5 (serial number L-25926-40A) engine, normally rated at 260 horsepower. The helicopter was equipped with a global positioning system (GPS) receiver.

The operator reported the airframe and engine had accumulated approximately 730 total hours. The helicopter flight manual and helicopter maintenance records were aboard the helicopter and not recovered. The date and type of the most recent continuous airworthiness inspection was not determined.

METEOROLOGICAL INFORMATION

At 0253, the HOU Automated Surface Observing System (ASOS), located on-shore approximately 40 nautical miles northeast of the debris field, reported the wind from 240 degrees at 3 knots, 10 statute miles visibility, sky clear, temperature 66 degrees Fahrenheit, dew point 61 degrees Fahrenheit, and an altimeter setting of 30.03 inches of mercury.

At 0353, the Palacios (PSX) ASOS, Palacios, Texas, located on-shore approximately 15 nautical miles northwest of the debris field, reported the wind from 280 degrees at 3 knots, 8 statute miles visibility, sky clear, temperature 70 degrees Fahrenheit, dew point 66 degrees Fahrenheit, and an altimeter setting of 30.03 inches of mercury.

The U.S. Naval Observatory reported the moonrise was at 0528.

PATHOLOGICAL INFORMATION

An autopsy was performed on the pilot by the deputy medical examiner, Office of the Medical Examiner of Travis County Forensic Center, Austin, Texas, on May 30, 2003, and specimens were retained for toxicological analysis by the FAA's Civil Aeromedical Institute's (CAMI) Forensic and Accident Research Center. According to the autopsy report, "[the pilot] died as a result of multiple traumatic injuries sustained in a helicopter accident."

The results of the toxicological test were negative for alcohol and all screened drug substances.

NTSB Identification: CHI03FA181.
The docket is stored in the Docket Management System (DMS). Please contact Public Inquiries
14 CFR Part 91: General Aviation
Accident occurred Wednesday, June 25, 2003 in Coleta, IL
Probable Cause Approval Date: 6/30/2004
Aircraft: Robinson R44 II, registration: N7512P
Injuries: 3 Fatal.

HISTORY OF FLIGHT

On June 25, 2003, about 0830 central daylight time, a Robinson R44 II helicopter, N7512P, operated by Berg Aviation Inc., was destroyed when it impacted terrain near Coleta, Illinois. The business flight was operating under 14 CFR Part 91. Visual meteorological conditions prevailed at the time of the accident. No flight plan was on file. The pilot and two passengers were fatally injured. The flight originated from a private airfield near Mukwonago, Wisconsin, about 0730, and was en route to Kansas City, Missouri, when it impacted terrain.

A witness saw a helicopter heading in a southwestly direction. She stated:

As I watched the copter lost [altitude]. I thought perhaps it was getting below our light cloud cover. The copter continued to loose
altitude. I heard no surge of power. The copter didn't seem to have maneuvering difficulty. It still continued to lose altitude. I
noticed the propeller losing speed. The copter appeared to lose half of its [altitude] very quickly. Before the copter actually went
down, the blades appeared to stop rotation and then I counted 2 blades. I didn't hear any noise on impact. Nor did I see smoke or
flames.

Another witness stated:

... At about 8:30 AM I was standing outside of home heard a plane having trouble coming from [the northeast] heading [southwest]
motor seemed to be having trouble. Motor never stopped but took a nose dive in to field. Return to house [and] had [my] wife call 911.

The Whiteside County Sheriff's Department report showed that a 911 call was received at 0832. The helicopter was found in a cornfield at 41 degrees 54.501minutes North latitude and 89 degrees 48.207 minutes West longitude.


PERSONNEL INFORMATION

The pilot held a student pilot certificate. The back of that certificate showed a flight instructor's endorsement, dated March 15, 2003, to solo a Robinson R44. The certificate stated in bold lettering, "Passenger-Carrying Prohibited." He held a Federal Aviation Administration (FAA) second-class medical certificate issued on March 13, 2003, with no limitations. At the time of that medical, he reported 60 hours total flight time to date and 60 hours in the six months prior to that examination. The medical application asked, "Do you currently use any medication (Prescription or Nonprescription)?" The pilot indicated "No."


AIRCRAFT INFORMATION

The accident helicopter, N7512P, serial number 10046, was a Robinson R44 II, Raven, four-place, two-bladed, single main rotor, single-engine helicopter, with a spring and yield skid type landing gear. The primary structure of its fuselage was welded steel tubing and riveted aluminum sheet. The tailcone was a monocoque structure consisting of an aluminum skin. A Lycoming IO-540-AE1A5, serial number L-28594-48A, engine rated at 205 horsepower, powered the helicopter. The helicopter had a five-minute takeoff rating of 245 horsepower. The helicopter contained a standard airworthiness certificate dated February 4, 2003, and a temporary registration certificate dated March 7, 2003.


METEOROLOGICAL INFORMATION

At 0835, the Whiteside County Airport-Joseph H. Bittorf Field, located 13.2 nautical miles and 151 true degrees from the accident site, recorded weather was: Wind 200 degrees at 6 knots; visibility 8 statute miles; sky condition clear; temperature 27 degrees C; dew point 18 degrees C; altimeter 29.98 inches of mercury.


WRECKAGE AND IMPACT INFORMATION

An on-scene investigation was conducted. The helicopter was found resting on its left side. The helicopter's heading was about 78 degrees magnetic. The left side of the helicopter cabin was crushed inward. The rotor blades remained attached to the rotor head. The rear landing skid crosstube was detached from fuselage and was found about 21 feet south of the fuselage. The muffler was detached from the engine and was found about 26 feet south of the fuselage. The tail cone was separated aft of the squirrel cage blower. The detached tail cone was found about 23 feet southwest of the fuselage. The left hand side's fuel cap was found lying on the ground about three feet from its filler neck. A semicircular area of vegetation between 15 and 40 feet southwest of the fuselage exhibited blight. The Hobbs meter read 95.8 hours.

The engine was rotated by hand and it produced a thumb compression at five of its six cylinders. The cylinder that did not produce a thumb compression sustained impact damage. The magnetos were removed. One magneto was able to produce spark at all leads when it was rotated by hand. The other magneto sustained impact damage and was retained for further examination. The mechanical fuel pump ejected a blue liquid when manipulated by hand. The electric fuel pump pumped a liquid when an electric current was applied. The fuel distribution valve contained a liquid consistent with avgas. The fuel servo contained a blue liquid and a sample of it was retained for testing. Both fuel tanks were ruptured. Engine control continuity was established from the cockpit to the engine. Flight control continuity was traced from the cockpit to the main and tail rotor blades. The main and tail rotor gearboxes fully rotated when turned by hand. No pre-impact anomalies were detected with the helicopter or its engine.


MEDICAL AND PATHOLOGICAL INFORMATION

An autopsy was performed on the pilot by the Whiteside County Coroner's Office.

The FAA Civil Aeromedical Institute (CAMI) prepared a Final Forensic Toxicology Accident Report. The report stated:

0.377 (ug/ml, ug/g) AMPHETAMINE detected in Blood
10.479 (ug/ml, ug/g) AMPHETAMINE detected in Urine
0.626 (ug/mL, ug/g) FLUOXETINE detected in Blood
FLUOXETINE present in Urine
NORFLUOXETINE present in Blood
NORFLUOXETINE present in URINE


TESTS AND RESEARCH

The magnetos, fuel distribution valve, distribution lines, fuel injectors, and fuel servo were taken to RLB Accessories, Addison, Illinois, for testing on July 2, 2003. The left magneto rotated at various speeds and produced spark at all leads. The magneto retard operated as designed. The p-lead operated as designed. The right magneto had a bent shaft. The right magneto rotated at various speeds and produced spark at all leads. The p-lead operated as designed. The tachometer points operated as designed.

The fuel servo had a bent mixture control shaft. The shaft was stiff and moved fully from idle cut off to wide-open throttle position. The idle cut off was able to stop the fuel flow when the mixture control shaft was manually pushed into its normal position. No other anomalies were detected on the servo. The servo met service limits during the flowmeter testing. The test specification sheet and data collected during testing are appended to the docket material associated with this investigation.

The fuel distribution valve operated correctly. Fuel injectors delivered an equal flow of test liquid as observed and collected in containers.

The hydraulic system was sent to its manufacturer for testing and a NTSB air safety investigator oversaw the testing. The examination and testing revealed that the servos sustained impact damage and that they did not meet production specifications. The testing showed that the servos' cylinders did move in both directions with hydraulic pressure applied and that the cylinders could be moved without hydraulic pressure. The hydraulic pump was test run and it met production specifications. The manufacturer's accident report is appended to the docket material associated with this investigation.

The engine was sent to its manufacturer for disassembly, examination, and documentation. The examination, to include Service Bulletin 388B valve checks, revealed no pre-impact anomalies. The manufacturer's report on the disassembly is appended to the docket material associated with this investigation.

The retained blue liquid sample was sent to the DuPage County Crime Laboratory, Wheaton, Illinois, for analysis. The analysis revealed "the presence of aviation gasoline." That analysis is appended to the docket material associated with this investigation.

A FAA inspector collected a fuel sample from the pilot's refueling storage tank. The United States Air Force Reserve unit at Milwaukee, Wisconsin, forwarded the fuel sample to the Aerospace Fuels Laboratory at Wright Patterson AFB, Ohio. The laboratory tested the fuel and their report stated that the sample met the specifications of 100LL. The laboratory's report on the fuel is appended to the docket material associated with this investigation.


ADDITIONAL INFORMATION

FAA regulations stated:
61.53 Prohibition on operations during medical deficiency.
(a) Operations that require a medical certificate. Except as provided for in paragraph (b) of this section, a person who holds a current medical certificate issued under part 67 of this chapter shall not act as pilot in command, or in any other capacity as a required pilot flight crewmember, while that person:
(1) Knows or has reason to know of any medical condition that would make the person unable to meet the requirements for the medical certificate necessary for the pilot operation; or (2) Is taking medication or receiving other treatment for a medical condition that results in the person being unable to meet the requirements for the medical certificate necessary for the pilot operation.

91.17 Alcohol or drugs.
(a) No person may act or attempt to act as a crewmember of a civil aircraft - ... (3) While using any drug that affects the person's faculties in any way contrary to safety; or Fluoxetine is a prescription antidepressant also indicated for the use of obsessive-compulsive disorder and bulimia nervosa (an eating disorder) and often known by the trade name Prozac. Norfluoxetine is a metabolite of fluoxetine. Amphetamine is a stimulant, often known informally as"speed." It may be prescribed for conditions including narcolepsy, obesity, and attention deficit and hyperactivity disorder, but it is often a drug of abuse and has a high incidence of addiction.

The parties to the investigation included Robinson Helicopter Company, Textron Lycoming, and the FAA.

The aircraft wreckage was released to a representative of the helicopter's owner.

NTSB Identification: NYC04CA199.
The docket is stored in the Docket Management System (DMS). Please contact Public Inquiries
14 CFR Part 91: General Aviation
Accident occurred Friday, August 27, 2004 in Wildwood, NJ
Aircraft: Robinson R44, registration: N315SG
Injuries: 1 Uninjured.

On August 27, 2004, at 2150 eastern daylight time, a Robinson R44, N315SG, was substantially damaged landing at the Cape May County Airport (WWD), Wildwood, New Jersey. The certificated commercial pilot was not injured. Night visual meteorological conditions prevailed, and no flight plan was filed for the local flight conducted under 14 CFR Part 91.

According to the pilot, as he was setting the helicopter down onto a dolly, it felt unstable, and he elected to abort the landing. As the pilot raised the collective, the helicopter lurched forward and began to spin to the left. The pilot lowered the collective, reduced the throttle, and the helicopter touched down hard onto the ground, spreading the landing skids.

Inspection of the dolly, and the landing skids on the helicopter, revealed that the rear portion of the left skid became stuck under metal framework, which was exposed in an open area near the center section of the dolly.

Inspection of the helicopter revealed that the main rotor blade severed the tail cone and damaged the tail rotor system.

NTSB Identification: SEA04WA184
14 CFR Non-U.S., Non-Commercial
Accident occurred Wednesday, September 08, 2004 in Roma, Australia
Aircraft: Robinson R44, registration: VH-JWX
Injuries: 2 Fatal.

On September 8, 2004, about 1845 Eastern Standard Time, a Robinson R44 helicopter, VH-JWX, was substantially damaged after impacting terrain while approaching a homestead near Eurella Station, located approximately 29 nautical miles west-southwest of Roma, Queensland, Australia. The helicopter was operating under the provisions of the Australian civil aviation regulations. The pilot and sole passenger sustained fatal injuries. The accident occurred at 26 degrees 06 minutes south latitude and 148 degrees 02 minutes east longitude.

It was reported that the helicopter was seen approaching the homestead but the pilot and passenger did not subsequently arrive at the house. A search found that the helicopter had impacted the ground.

The accident is under the jurisdiction of and is being investigated by the Australian Transport Safety Bureau. Further information can be obtained from:

Australian Transport Safety Bureau
15 Mort Street, Braddon ACT 2612, Australia
P.O. Box 967, Civic Square ACT 2608, Australia

Phone +61 2 6274 6464
Fax +61 2 6274 6434
Web site www.atsb.gov.au

NTSB Identification: LAX04FA037B
14 CFR Part 91: General Aviation
Accident occurred Thursday, November 06, 2003 in Torrance, CA
Aircraft: Robinson R44, registration: N442RH
Injuries: 2 Fatal, 1 Serious.

This is preliminary information, subject to change, and may contain errors. Any errors in this report will be corrected when the final report has been completed.


On November 6, 2003, at 1528 Pacific standard time, a Robinson R22 Beta II, N206TV, and a Robinson R44, N442RH, collided in midair while in the traffic pattern at Zamperini Field, Torrance, California. Pacific Coast Helicopters was operating the R22 under the provisions of 14 CFR Part 91. Robinson Helicopter Company was operating the R44 under the provisions of 14 CFR Part 91. The solo student pilot in the R22 sustained serious injuries. The certified flight instructor (CFI) and the private pilot undergoing instruction (PUI) in the R44 sustained fatal injuries. Both helicopters were destroyed; the R44 was partially consumed by a post crash fire. The R22 departed on a local instructional flight about 1430. The R44 departed on a local instructional flight about 1435. Visual meteorological conditions prevailed, and no flight plans had been filed. The R22 came to rest between runways 29R and 29L; the R44 came to rest on the departure end of runway 29L.

The R44 had departed to a practice area for air work. It returned to the airport and was on a touch-and-go landing for runway 29L. The R44 had been using right traffic for runway 29R for practice touch-and-go landings, and then used runway 29L for several landings prior to the accident.

The instructor for the solo student had been watching the student during his flight. The student flew the R22 from its parking area between taxiways D and E to a helipad north of runway 29R. The student practiced on the helipad and then completed several touch-and-go landings to the helipad. He requested a return to his parking area. Upon hearing this request, the instructor turned the volume of his radio down and turned to talk to a bystander.

Witnesses familiar with the airport reported that there were several procedures for helicopters to return from the helipad to the parking ramp. One method was to hover taxi across the runways to the ramp. In another procedure, the pilot would do a right 270-degree turn and cross midfield at 500 feet. The controller in the air traffic control tower would tell the pilot when to cross the runways.

A preliminary review of recorded radio transmissions indicated that the R22 had been cleared to the right downwind. The controller told the pilot of the R22 that he would cross the R22 at midfield as soon as he had a chance. About 20 seconds later, the controller instructed the R22 pilot to turn right. About 30 seconds later, the controller told the R22 pilot that he was cleared to land runway 29R, and the pilot replied, "Roger." A few seconds later, the controller repeated the clearance to land runway 29R, but received no acknowledgement.

Witnesses reported that the two helicopters collided about 50 feet in the air over runway 29L. The R22 was transiting across the left runway on an estimated 260-degree course.

NTSB Identification: ATL04FA141
14 CFR Part 91: General Aviation
Accident occurred Sunday, June 27, 2004 in Barnesville, GA
Aircraft: Robinson R44, registration: N441MG
Injuries: 3 Fatal.

This is preliminary information, subject to change, and may contain errors. Any errors in this report will be corrected when the final report has been completed.


On June 27, 2004 at 0530 eastern daylight time a Robinson Helicopter R44, N441MG, registered to and operated by MG Aviation, collided with trees during a cross-country flight in a residential area in Barnesville, Georgia. The personal flight was operated under provisions of Title 14 CFR Part 91. Instrument meteorological conditions prevailed at the time of the accident and no flight plan was filed. The helicopter sustained substantial damage. The certified flight instructor, and two passengers were fatally injured. The flight originated from Greenville-Spartanburg International Airport, Greer, South Carolina, on June 27, 2004 approximately 0300.

According to a witness, at 0530 a helicopter was heard over the residential area in Barnesville, Georgia. Shortly afterward, an explosion was heard. When witnesses searched the area, a helicopter was found engulfed in flames. Efforts by the witnesses extinguish the flames were unsuccessful. No radio communication was received from the pilot prior to the accident.

Examination of the wreckage site revealed the helicopter came to rest approximately 25 yards behind a residential home. The wreckage path was approximately 35 feet in length on a northerly heading. Freshly cut trees were along the wreckage path. The helicopter came to rest at the base of a tree and the main fuselage was fire damaged. The tail boom section was broken, and buckled. The main rotor blades were buckled and separated from the main rotor mass. The tail rotor shaft was separated from the tail boom and lodge in a tree. The tail rotor gearbox was separated and the tail rotor blades were broken. The landing skids were broken and separated from the fuselage. Additional helicopter wreckage debris was found forward of the main wreckage.

NTSB Identification: ANC04LA024.
The docket is stored in the Docket Management System (DMS). Please contact Public Inquiries
14 CFR Part 91: General Aviation
Accident occurred Wednesday, February 18, 2004 in Daytona Beach, FL
Aircraft: Robinson R44, registration: N323TC
Injuries: 3 Minor.

On February 18, 2004, about 1300 Eastern standard time, a skid-equipped Robinson R-44 helicopter, N323TC, sustained substantial damage when it collided with terrain during aerial taxi for takeoff from the Spruce Creek Airport, Daytona Beach, Florida. The helicopter was being operated as a visual flight rules (VFR) business flight under Title 14, CFR Part 91, when the accident occurred. The helicopter was operated by Timberline Aviation Services LLC, a real estate development company, of Knoxville, Tennessee. The airline transport certificated pilot and the two passengers received minor injuries. Visual meteorological conditions prevailed for the local area flight, and no flight plan was filed.

During a telephone conversation with the National Transportation Safety Board (NTSB) investigator-in-charge (IIC), on February 19, the pilot, who is an employee of the real estate development company, reported that the purpose of the flight was to look over an area for a prospective airpark renovation. The pilot added that gusty wind conditions prevailed during the accident takeoff. He said that just after takeoff, as he hover taxied the helicopter towards runway 05, a strong gust of wind from the right pushed the helicopter to the left, and over an area of grass-covered terrain. He said that the helicopter subsequently descended, the left skid contacted an area of grass-covered terrain, and the helicopter began to roll to the left. As the roll continued, the main rotor blades contacted the grass-covered terrain, and the helicopter rolled onto its left side. The helicopter sustained structural damage to the tail boom, fuselage, and to the main rotor and tail rotor drive systems.

The pilot noted that there were no preaccident mechanical anomalies with the helicopter.

NTSB Identification: MIA04LA061.
The docket is stored in the Docket Management System (DMS). Please contact Public Inquiries
14 CFR Part 91: General Aviation
Accident occurred Wednesday, March 17, 2004 in Ocala, FL
Probable Cause Approval Date: 6/30/2004
Aircraft: Robinson R44, registration: N7194S
Injuries: 2 Uninjured.

On March 17, 2004, about 0030 eastern standard time, a Robinson R44, N7194S, registered to a private individual, rolled over while descending following liftoff from a dolly at the Ocala International-Jim Taylor Airport, Ocala, Florida. Visual meteorological conditions prevailed at the time and no flight plan was filed for the 14 CFR Part 91 personal flight. The helicopter was substantially damaged and the private-rated pilot and one passenger were not injured. The flight was originating at the time of the accident.

The pilot stated that after lifting off a platform to a 3-5 foot hover with all engine indications in the green and the governor on, the engine experienced a loss of power and the helicopter began descending. The helicopter had drifted to the left a bit off the dolly and one of the skids contacted the dolly and the helicopter rolled onto its left side but came to rest on its right side. The pilot had the helicopter recovered and placed back in his hangar before NTSB or FAA notification. Numerous attempts were made by the NTSB investigator-in-charge to contact the owner to gain access to the hangar for the purpose of removing the engine from the helicopter for an attempted engine run; the pilot/owner did not respond to these attempts. Review of the NTSB Pilot/Operator Aircraft Accident Report form submitted by the pilot revealed that the yes and no blocks were marked in the area titled, "Mechanical Malfunction Failure."

According to a preliminary police report, after being notified by an anonymous phone call, they arrived at the airport, opened the hangar, and noted the odor of an alcoholic beverage coming from inside the helicopter.

Examination of the helicopter while it was in the hangar was performed by an FAA airworthiness inspector. The inspector reported that the helicopter sustained substantial damage.

NTSB Identification: MIA00FA060 .
The docket is stored in the Docket Management System (DMS). Please contact Public Inquiries
14 CFR Part 91: General Aviation
Accident occurred Monday, January 03, 2000 in CAYEY
Probable Cause Approval Date: 7/17/2001
Aircraft: Robinson R44, registration: N233MP
Injuries: 4 Uninjured

On January 3, 2000, at about 1430 Atlantic standard time, a Robinson R44, N233MP, registered to Heli-Secure Corporation, operated by Avietch, as a 14 CFR Part 91 demonstration flight crashed during a forced landing in the vicinity of Cayey, Puerto Rico. Visual meteorological conditions prevailed and no flight plan was filed. The helicopter sustained substantial damage. The commercial pilot and three passengers reported no injuries. The flight originated from San Juan, Puerto Rico, about 1 hour before the accident.

The commercial pilot stated he was in cruise flight over a residential area between 500 to 700 feet and about 70 to 80 knots, when the helicopter experienced a loss in rotor and engine rpm. He lowered the collective pitch and increased throttle with negative results. The helicopter was descending; he observed power lines to his front and an open field to his right. He started a right turn towards the field, but realized he could not make it. He saw a steel carport adjacent to a house, and made a forced landing to the carport. The helicopter touched down on the car port, the aircraft set level for about two seconds when the right skid slipped through the tin roof causing the helicopter to roll over on its right side, and the main rotor blades collided with the roof. (For additional information see NTSB pilot/Operator Aircraft Accident Report and Statement FAA Aviation Safety Inspector Statement an attachment to this report.)

The wreckage of N233MP was transported to Robinson Helicopter Company for further examination. The wreckage arrived in a sealed container on February 15,2000, and was examined by the NTSB and parties to the NTSB investigation on March 27, 2000. Examination of the airframe and flight control assembly revealed no evidence of a precrash mechanical failure or malfunction. The engine assembly was mounted in a dynamometer test cell on March 28, 2000. The engine produced corrected power of 252 horsepower at 2,800 rpm which exceeds the R44 derated requirements of 225 horsepower 5-minute takeoff rating and maximum continuous rating of 205 horsepower at 2,692 rpm.

After the test run, the engine was examined for leaks, cracks, or other anomalies. None were found. The engine did not exhibit any excessive heat discoloration or evidence of excessive oil consumption.

The Robinson Helicopter Pilot's Operating Handbook contains policies regarding the use of carburetor heat. The handbook states: "If an unexplained drop in manifold pressure or rpm occurs, apply full carb heat for about one minute and check for an increase in manifold pressure or rpm. Regardless of CAT gauge temperature, apply full carb heat prior to reducing power for descent or autorotation." The carb heat control was found in the cold (off) position and the pilot stated in his pilot report that he did not use carb heat and suspected that might be the cause for the engine power loss. (For additional information see NTSB Powerplant Group Chairman's Factual Report and Textron Lycoming Air Safety Investigation Aircraft Mishap Report Field Notes an attachment to this report.)

The wreckage of N233MP was released to Mr. Sherwood Bresler, Robison Helicopter Company on May 29, 2001.

NTSB Identification: SEA01FA089.
The docket is stored in the Docket Management System (DMS). Please contact Public Inquiries
14 CFR Part 91: General Aviation
Accident occurred Friday, May 11, 2001 in Gorst, WA
Probable Cause Approval Date: 6/3/2002
Aircraft: Robinson R44, registration: N111PH
Injuries: 2 Fatal.

HISTORY OF FLIGHT

On May 11, 2001, approximately 0922 Pacific daylight time, a Robinson R44, N111PH, registered to a private individual and operated by Classic Helicopter Corp., as a 14 CFR Part 91 instructional flight, experienced an in-flight breakup while maneuvering about three miles south of Gorst, Washington. Visual meteorological conditions prevailed at the time and no flight plan was filed. The helicopter was destroyed by impact damage and post-crash fire. Both the flight instructor and private pilot were fatally injured. The flight originated from Boeing Field, Seattle, Washington, about 15 minutes prior to the accident.

Most witnesses were at various locations on the Trophy Lake Golf Course located about one-quarter to one-half mile away. One witness reported that he heard a sound and glanced up to see the helicopter initially traveling toward the golf course, then looked as if forward flight stopped before it made "some radical flight maneuvers." The witness described a sound difference with the main rotors before it lost 75 to 100 feet in altitude. The helicopter then made a "radical snap roll" maneuver before beginning a "cork-screw" dive. Prior to impact, the witness noticed that at about 200 to 250 feet above ground level, the tail rotors separated followed by the tail section separation at about 100 to 150 feet AGL. The witness then lost sight of the helicopter in the trees. Shortly thereafter, the witness heard an explosion and observed smoke. One other witness reported similar circumstances.

Several other witnesses reported hearing a "loud bang," "popping," "coughing," or "rough running" engine noise which brought their attention to the helicopter. Each of the witnesses reported observing the helicopter in a "nose down" or "wobbling" attitude while it spun, nose left, to ground impact. Prior to ground impact, the witnesses observed an object or objects separating from the helicopter.

PERSONNEL INFORMATION

Personnel at Classic Helicopter reported that the flight instructor was also the Director of Operations for Classic Helicopter. The instructor held flight certificates for commercial and flight instructor instrument operations, and rated in rotorcraft. The flight instructors total flight time in all helicopters was estimated as 11,200 hours, with 252 hours in the make and model helicopter involved in the accident. The instructor held a Class II medical certificate dated 1/31/01, with a limitation to wear corrective lenses. The week prior to the accident, the instructor flew 1.6 hours in a Bell 206, 1.3 hours in a Robinson R22, and 6 hours in another Robinson R44 operated by Classic Helicopter.

The second pilot, seated in the right seat, was receiving instruction and building flight time in preparation for the purchase of his own Robinson R44. At the time of the accident, the second pilot held a private pilot certificate for single-engine land aircraft and helicopter operations. The pilot's total flight time was estimated as 451 hours, with 386 hours in rotorcraft and 65 hours in fixed wing aircraft. The pilot had accumulated 6.5 hours of the company required 10 hours of dual flight time in the R44. The pilot held a Class III medical certificate dated 10/24/00, with a limitation to wear corrective lenses. The last flight logged in the pilot's flight logbook, prior to the accident flight, was on April 26, 2001, in the R44.

AIRCRAFT INFORMATION

The helicopter was manufactured by Robinson Helicopter, Torrance, California, and signed off as meeting the requirements for the certification requested and issued a Standard Airworthiness Certificate dated January 12, 2001, at a total flight time of five hours, and serial number 0972. The helicopter was picked up on January 13, 2001, by the registered owner and accompanied by the flight instructor who was involved in the accident. The helicopter was flown to Boeing Field, arriving on January 15, 2001. The helicopter was maintained and operated by Classic Helicopter for the purposes of rental and instructional flights.

Maintenance records indicated that the helicopter was being maintained in accordance with a 100 hour inspection program. The one and only 100 hour inspection was accomplished on April 4, 2001, at a total flight time of 103.9 hours. The helicopter accumulated a total flight time of approximately 131 hours at the time of the accident.

COMMUNICATIONS

Air Traffic Control communications obtained from Boeing Field tower indicated that at 0906, the pilot requested departure from pad 1 for a "west steam plant departure." The tower controller approved the departure as requested. There were no other recorded communications from the flight prior to the accident.

Personnel at Classic Helicopter reported that the steam plant departure is for helicopters departing from pad 1 in front of the Classic Helicopter facility. The helicopter fly’s below 100 feet until after crossing the extended runway center line, then climb as necessary.

WRECKAGE AND IMPACT INFORMATION

NTSB personnel arrived at the accident site on May 11, 2001, about 1230. The wreckage was located in an area that was heavily wooded with trees varying in height up to about 100 feet. The relatively level ground was covered with thick underbrush. Accident site coordinates were obtained via a hand held GPS at N47 degrees 28.639' W122 degrees 42.087', and an elevation of approximately 440 feet mean sea level. The surrounding area was sparsely populated with residential housing. South of the accident site about 1/4 to 1/2 miles is the Trophy Lakes Golf Course. A resident with an open horse pasture was to the south, and one of the two Nels Johnson Lakes was about 200 feet north of the main wreckage.

The main wreckage consisting of the fuselage and inboard section of the tail boom, minus the empennage section, were located at the base of an approximate 100 foot tree. About 30 feet up from the base of the tree, an approximate 60 degree deep slash mark (as measured from horizontal) was located, with additional damage to the trunk about 15 feet below. A post-crash fire consumed the cockpit area. The fuselage was positioned with its nose oriented about 320 degrees magnetic. The fuselage was laying on its left side. A 10.5 foot section of the tail boom remained in its respective position to the airframe. The tail rotor drive shaft was pulled partially out of the boom structure. One main rotor blade remained attached to the hub. The blade was severely bowed and displayed heat distress. The other main rotor blade separated. About 20 inches of the blade remained attached to the hub. The engine remained in place and displayed severe heat distress.

A search of the surrounding area located several pieces of the main rotor blades up to and in excess of about 180 feet to the south of the main wreckage. Both tail rotor blades had separated from the tail rotor hub. One blade was found in close proximity to the main wreckage. The other blade had been removed by one of the witnesses, and then later retrieved by NTSB personnel. The witness reported its approximate location which was about 80 feet south of the main wreckage.

The empennage section with the upper and lower vertical stabilizer and the horizontal stabilizer attached was located about 180 feet south of the main wreckage. A 22 inch section of the aft tail boom with the tail rotor drive shaft contained within the structure remained attached. The separated end of the drive shaft was severely twisted. The skin at the separation point was severely deformed and appeared torn. The tail rotor gear box driving gear remained, however, the tail rotor assembly had separated. No leading edge damage was noted to the stabilizers. Slight wrinkling to the skin on the right side of the upper vertical stabilizer was noted. An impact dent was located on the left side of the lower vertical stabilizer just below the root.

The tail rotor assembly was located about a week after the accident with the assistance of several volunteers from the local rotorcraft association and Classic Helicopter. The tail rotor gearbox and shaft were located about 130 feet southwest of the main wreckage. The tail rotor hub had separated from the shaft and was found about 160 feet southwest of the main wreckage. Sections of the tail rotor guard were also found in this area.

The wreckage was recovered from the accident site on May 12, 2001, and transported to a secured facility on Boeing Field. The tail rotor assembly and miscellaneous items were located on May 19, 2001, and transported to Boeing Field. A reconstruction of the structure and engine inspection were performed at this facility.

In the presence of and assisted by the NTSB investigator-in-charge, the Robinson participants reconstructed the wreckage components in their respective locations to further document and verify continuity. Prior to recovery from the accident site, documentation was also performed but somewhat limited due to accessibility of certain components by the wreckage. Excerpts from the Robinson party written report is attached.

Documentation at the accident site confirmed that the cockpit and cabin were destroyed by impact damage and post-crash fire. The tail rotor pedals were found in an approximate neutral position. The majority of the fuel system was destroyed by fire. The throttle was close to the full off position.

The flight controls were reconstructed at the secured hangar. Many of the push pull tubes were destroyed by the fire. The identifiable components were identified with the aid of the applicable section from the Illustrated Parts Catalog (IPC) (see attached). During the reconstruction, there was no evidence found to indicate a pre-impact failure of the flight control system.

The driveline inspection revealed that the drive belts were burned. A small portion of the burned belt material was found around and in the sheave grooves. Impact and fire damage was noted throughout the system. The main rotor gearbox and mast assembly displayed heat distress and impact damage. The main rotor shaft appeared straight. The elastomeric teeter stops were both fire damaged, but in place. The main rotor droop stop tusks were both intact and bent downward slightly. Both stops were intact and in place. The main rotor pitch change bearing housing for one of the main rotor blades was found coned up against the main rotor hub surface. This blade had separated about two feet from the main rotor shaft. On the outboard portion of the blade, only the spar was intact for the outboard 2/3 of the blade. The spar exhibited an upward bend. The second blade exhibited a downward bend about 1/2 way along the span.

MEDICAL AND PATHOLOGICAL INFORMATION

An autopsy was performed on both pilots at the Kitsap County Morgue, Port Orchard, Washington. The Forensic Pathologist reported that the cause of death to both pilots was due to multiple blunt force injuries.

Toxicological samples were sent to the Federal Aviation Administration Civil Aeromedical Institute, Oklahoma City, Oklahoma for analysis.

The right seat pilot tested negative for carbon monoxide, cyanide, ethanol and drugs.

The flight instructor seated in the left seat tested positive for Chlorpheniramine in the blood and urine, Diphenhydramine in the blood and urine, Ephedrine in the blood and urine, Pseudoephedrine in the blood and urine, Phenylpropanolamine in the urine and Acetaminophen in the urine.

The National Transportation Safety Board Medical Officer reviewed the autopsy and toxicology findings and reported that Chlorpheniramine is a sedating antihistamine, commonly used in over-the-counter cold/allergy preparations. In therapeutic doses, the medication commonly results in drowsiness, and has a measurable effect on performance of complex cognitive and motor tasks. The amounts reported (0.02 ug/ml, ug/g) indicate that a normal dose of the drug had been used within the previous two to three hours.

Diphenhydramine (commonly known by the trade name Benadryl) is also a sedating antihistamine. Relatively low doses were detected in the pilot's blood indicating ingestion of a normal dose within the prior 12 hours. Its effects are similar to Chlorpheniramine. Diphenhydramine and Chlorpheniramine are not found together in any preparations.

Ephedrine is sold (as a component of "ephedra" or "Ma-Huang") as a stimulant, weight loss product, or decongestant in many nutritional supplements, and as an asthma medication available over-the-counter. It does not usually result in impairment and has a stimulant effect.

Pseudoephedrine is a common decongestant with a trade name Sudafed that is found in many over-the-counter cold and allergy preparations. It is also a component of "ephedra" and "Ma-Huang." Pseudoephedrine does not usually result in impairment.

Phenylpropanolamine is an over-the-counter decongestant. It is also a metabolite of ephedrine and Pseudoephedrine and does not usually result in impairment and has stimulant effects.

Pseudoephedrine, ephedrine, and Phenylpropanolamine are often utilized specifically for their stimulant effects.

Acetaminophen is an over-the-counter pain-reliever and fever-reducer, often known by the trade name Tylenol. It would not generally be expected to result in impairment.

The Medical Officer reported that the combination of medication detected in the pilot's blood and urine indicated that at least two and likely three different preparations were used to treat upper respiratory symptoms.

TESTS AND RESEARCH

On May 14, 2001, the engine was inspected at Boeing Field. The engine, a Lycoming O-540-F1B5, had accumulated a total time of approximately 131 hours since new. The engine had been exposed to severe heat distress. Both magnetos to include the ignition harness were melted and destroyed. The remainder of the accessories were also destroyed by fire damage. All six cylinders and accessories were removed. Once removed, the crankshaft and camshaft were free to rotate by hand. The cylinders appeared low time and the intake and exhaust valves were in place. The spark plugs were removed and all displayed normal operating signatures. The spin-on oil filter displayed heat distress. The filter was cut open and the paper filter element was fire damaged.

Several components of the aft end of the tail boom were sent to the National Transportation Safety Board Materials Lab, Washington D.C. for examination. The components consisted of four pieces of the aft end of the tail boom with attached aft end of the tail rotor drive shaft, a separate tail rotor drive shaft piece, tail rotor gearbox with attached output shaft and pitch control assembly, tail rotor hub with attached root ends of tail rotor blades, both tail rotor blades, three pieces of the aft end of the tail rotor pitch control rod, two pieces of the tail rotor guard and four miscellaneous skin pieces. The materials engineer reconstructed the components in their respective locations and documented the damage (see attached Materials Laboratory Factual Report). The engineer reported that the four pieces of the tail boom labeled A through D indicated that the fracture surfaces were rough and at a slant angle relative to the outer surface, and displayed features consistent with overstress fracture. Piece B identified sliding marks on the upper side consistent with contact with a main rotor blade moving counterclockwise relative to the tail boom. Additional sliding marks were observed on the exterior of the tail boom from the forward fracture surface aft to tail station (TS) 146.00. Similar sliding marks were also observed on a portion of the interior near the upper fracture surface. Vertical sliding marks were observed on the left side of piece B near the aft fracture, approximately 25.75 inches forward of the tail rotor gearbox mounting surface. The engineer reported that the location and direction of these marks were consistent with tail rotor blade contact. Calculations obtained from the manufacturer indicated that, "with blades held rigid and straight and allowed to teeter beyond their normal stops, the tips of the main rotor blades would contact the upper surface of the tail boom at a location 3.325 inches forward of TS 146.00. The tips of the tail rotor blades would contact the left side of the tail boom at a location 25.724 inches forward of the tail rotor gearbox mounting surface." Sliding marks were also located on piece D located from 20 inches to 24 inches forward of the tail rotor gearbox mounting surface. The tail rotor skin was also dented and fractured in this area.

The tail rotor gearbox attachment bolts were fractured consistent with overstress shear fracture. Sliding contact marks were observed on lower and right sides of the interior of the gearbox housing. These marks were consistent with contact with gear teeth at the aft end of the tail boom. The tail rotor output shaft was bent into an "S" shape. The threaded end of the shaft was fractured consistent with overstress fracture in shear. The hardness and diameter of the shaft measured within design specifications. The pitch change control assembly shaft was fractured consistent with overstress. Contact marks were observed on the pitch change control assembly consistent with contact with the tail rotor hub. The piece of the pitch change control assembly that connected the shaft to the pitch change links was missing. One pitch change link was missing. The other was bent and fractured consistent with overstress.

The tail rotor drive shaft pieces were twisted consistent with overstress fracture in torsion. The features were consistent with normal shaft rotation driven clockwise.

The fracture surfaces of the tail rotor pitch change control rod were rough and at a slant angle relative to the outer surface, features typical of overstress fracture. The rod end fitting was fractured in the threads, and the fracture surface was rough and matte gray with deformation of the threaded region, features consistent with overstress fracture in bending.

The tail rotor hub fracture surfaces were consistent with overstress fracture. The tail rotor blades were labeled "1" and "2". The two bolts connecting blade "1" to the hub were fractured consistent with overstress fracture in shear. Sliding damage was observed on the inboard surface of the hub adjacent to the bolts.

The outboard side of the hub identified a rubbery material on the outboard surface at locations approximately perpendicular to the teeter axis. Inside the hole at the hub axis, a contact mark was observed on the inner surface. The mark was consistent with contact with a thin circular component such as the washer retaining the tail rotor teeter stop bumper.

The tail rotor blades were fractured about 11 inches and 12 inches from the hub center. The deformation of the blades adjacent to the fractures was consistent with the tip piece rotating relative to the root piece. The inboard faces of the blades were wrinkled and deformed with some sliding marks and transferred red paint. The fractured and bent pitch change link was attached to blade "1", and the missing pitch change link was for blade "2". The fracture surface for the bolt that connected the missing pitch change link was smeared consistent with overstress fracture in shear. The outboard side of the pitch change link arm on blade "2" had tension cracks in the paint perpendicular to the length of the arm, and the inboard side was damaged consistent with contact with the tail rotor hub.

The fractures surfaces of the tail rotor guard were consistent with overstress separation. Miscellaneous skin pieces displayed features consistent with overstress fracture.

ADDITIONAL DATA/INFORMATION

Radar data provided by Seattle TRACON in Continuous Data Recording (CDR) format was provided for review. The data was submitted to NTSB Office of Research and Engineering, Washington DC for study. The attached Radar Study displays the ground track, altitude and time profile, vertical speed and ground speed profile, and rate of turn profile.

The radar tracking beginning at 0915:23 to 0917:55 indicated the helicopter flying at an altitude of 1,300 to 1,400 feet mean sea level (MSL) at an airspeed of between 114 to 121 knots, traveling in a southerly direction. The helicopter then rapidly descends at 2,700 feet per minute and about 103 knots and drops off radar coverage for 33 seconds. At 0918:51, the helicopter then climbs back up to about 1,300 to 1,500 feet, at an airspeed increasing from 64 knots to about 100 knots. The radar tracking indicated a climbing right turn to a northerly direction, then a left turn to the west, continuing to the south at 1,500 feet msl and about 90 knots. The last radar target indicated the helicopter at 0921:28 at 1,500 feet and about 90 knots.

After the wreckage was moved to the Robinson Helicopter Company, further examination by the manufacturer of the tail rotor blades indicated that "the TR (tail rotor) blades had contacted the tailboom with the blades at the full left-pedal pitch. The blade pitch angle was established by the scoring lines on the tip caps of both blades (photos A,B,C,D), which was consistent with the TR control having full left pedal applied when the blades contacted the tailboom. This was further evident by the heavy scoring on the leading edges of the blade tips with only minimum scoring on the trailing edges (photos D,E,F). Had right pedal been applied the trailing edges would have contacted the tailboom first and would have had more scoring."

On August 1, 2001, Robinson Helicopter Company issued Service Bulletin SB-41, Tail Rotor Rigging. This SB affected R44 helicopter serial numbers 0001 thru 1102 and was to be complied with within the next 25 flight hours or by September 15, 2001. The SB reported that, "Inadvertent abrupt application of full left pedal by the student during a simulated power failure could result in excessive flapping of the tail rotor and possible tail rotor blade contact with the tail boom. To reduce the possibility of that occurring, Safety Notice SN-27 Surprise Power Chops Can Be Deadly has been reissued as a Safety Alert. In addition, this Service Bulletin requires re-rigging the tail rotor to reduce maximum blade angle at the left pedal stop and also requires installation of a harder teeter bumper."

The compliance procedure required the adjustment of the push-pull tube assembly to change the full left pedal mean tail rotor blade angle from 21.5 degrees - 22.0 degrees to 16.5 degrees - 17.0 degrees.

Several components were retained by the NTSB for further examination. Those components not retained were released to the President of Classic Helicopter on May 24, 2001. The wreckage was then moved to Robinson Helicopter Company, Torrance, California. On August 29, 2001, the NTSB was informed by a representative of Pathfinder Indemnity Company, Ltd, Fullerton, California, that Pathfinder Indemnity Company, Ltd., had paid its insured in-full for the loss of N111PH, and was the owner and legal custodian of the aircraft and components thereof. The retained components were sent to Robinson Helicopter Company Technical Investigator on November 29, 2001.

NTSB Identification: FTW02LA197.
The docket is stored in the Docket Management System (DMS). Please contact Public Inquiries
14 CFR Part 91: General Aviation
Accident occurred Friday, June 28, 2002 in Houston, TX
Probable Cause Approval Date: 12/30/2003
Aircraft: Robinson R44, registration: N144WT
Injuries: 1 Uninjured.

On June 28, 2002, at 1015 central daylight time, a Robinson R44 helicopter, N144WT, was substantially damaged during takeoff from the West Houston Airport near Houston, Texas. The helicopter was registered to Wilkinson Rental Tools, Inc., of Lafayette, Louisiana, and operated by the pilot. The private pilot, sole occupant of the helicopter, was not injured. Visual meteorological conditions prevailed, and a flight plan was not filed for the 14 Code of Federal Regulations Part 91 personal flight. The flight was originating at the time of the accident, and was destined for Mandeville, Louisiana.

The pilot reported to an FAA inspector that while attempting to takeoff, he "lifted" the helicopter vertically to a 4-5 foot hover and proceeded to make a 10 degree left pedal turn to a northerly direction. The pilot applied forward pressure on the cyclic to initiate forward flight and in a "matter of 10 to 15 feet, the rear portion of the left skid went down abruptly." The pilot immediately added forward right cyclic to compensate for this action. The helicopter started to level at an altitude of approximately 2-3 feet when it settled "hard" on the front portion of the left skid. The helicopter came to rest upright on its landing skids.

According to a witness, he observed the helicopter lift off, make a bank to the left then sharper to its right, and then very sharply to its left. Then it made a 180-degree turn descending sharply and steeply into the ground. A second witness, observed a chain attached to the left skid when the helicopter lifted off. About 3-4 feet off the ground, the helicopter movement was subdued by the chain and began to "sway" violently one direction and then another. The tail boom and left strut hit the ground, but the pilot was able to land the helicopter and shut it down.

According to the FAA inspector, who responded to the accident site, a broken tie down chain was found that had been attached to the aft portion of the helicopter skid. According to the pilot, he had not placed the tie down there. An examination of the helicopter revealed that the lower portion of the vertical stabilizer was wrinkled with a tear in the leading edge. The left side of the fuselage had damage in the vicinity of the forward skid cross tube. The main rotor mast fairing was buckled directly above the cabin.

The 7,800-hour pilot reported that he had accumulated a total of 721 hours in helicopters, all of them in the same make and model as the accident aircraft.

NTSB Identification: FTW02LA268.
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14 CFR Part 91: General Aviation
Accident occurred Sunday, September 29, 2002 in Del Rio, TX
Probable Cause Approval Date: 6/2/2004
Aircraft: Robinson R44, registration: N952LC
Injuries: 1 Minor, 1 Uninjured.

On September 29, 2002, approximately 1800 central daylight time, a Robinson R44 helicopter, N952LC, was substantially damaged when it rolled over while landing on a trailer near Del Rio, Texas. The helicopter was registered to the Leyendecker Construction Company of Laredo, Texas, and operated by Holt Helicopters of Uvalde, Texas. The commercial pilot was not injured and his passenger sustained minor injuries. Visual meteorological conditions prevailed, and flight plan was not filed for the 14 Code of Federal Regulations Part 91 aerial observation flight. The local deer survey flight originated from Rancho El Conejos, a private ranch located north of Del Rio, at about 1630.

According to the 1,243-hour pilot, he had just completed a deer survey of the 10,000 acre ranch and came back to land the helicopter on a trailer. The pilot added that the wind were "strong, estimated at 20 to 25 knots variable and gusting." and he aborted his first attempt to land on the trailer. He attempted a second approach to land and came within a "few inches" of touching down on the trailer when the helicopter encountered a gust of wind. The pilot reported that the helicopter "lurched" forward, rolled to the right, then fell off the trailer, landing on its left side.

Examination of the wreckage by the FAA inspector, who responded to the accident site, revealed that the tailboom was bent-up approximately 45 degrees, large portions of the main rotor blades were sheared off, the main rotor mast was bent inward toward the cabin, and the front wind screen is broken out. Evidence of main rotor blade strikes were found on the goose neck of the trailer and the forward portion of the trailer. The landing gear cross tubes and the skid tubes were undamaged.

In the recommendation block of the NTSB Pilot/Operator Aircraft Accident Report (NTSB Form 6120.1/2) completed by the pilot, the pilot stated, "Don't land on trailer in gusty/windy conditions."

The Del Rio International Airport (DRT) located about 5 miles southwest (210 degrees) of the accident site was the nearest weather reporting station. At 1753 DRT was reporting the winds from 130 degrees at 10 knots, visibility 10 statute miles, clear skies, temperature 29 degrees Celsius, dewpoint 17 degrees Celsius, and a barometric pressure of 29.90 inches of Mercury. The density altitude was calculated at 2,713 feet at the time of the accident.

NTSB Identification: CHI98LA239 .
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14 CFR Part 91: General Aviation
Accident occurred Thursday, July 02, 1998 in CASSVILLE, MO
Probable Cause Approval Date: 2/15/2001
Aircraft: Robinson R-44, registration: N8329B
Injuries: 2 Minor.

On July 2, 1998, at 1415 central daylight time (cdt), a Robinson R-44, N8329B, piloted by a private pilot, received substantial damage when it contacted wires and impacted the ground during a precautionary landing, in the Roaring River State Park, near Cassville, Missouri. The pilot stated that the precautionary landing was attempted due to deteriorating weather in the area, resulting from thunderstorms, lightning, and lowered visibility. Visual meteorological conditions prevailed at the time of the accident. The personal 14 CFR Part 91 flight was not operating on a flight plan. The pilot and one passenger reported minor injuries. The flight departed from a private helipad, near Tulsa, Oklahoma, at time unknown, with the intended destination of M. Graham Clark Airport, near Point Lookout, Missouri.

According to the pilot's written statement, the pilot and his passenger were enroute to their destination when they became aware that they were approaching a line of thunderstorms from behind. The pilot stated that he decided to make a precautionary landing due to the convective weather in the area and wait for the line of thunderstorms to move further from their route. The pilot decided to land on a gravel bar in a river that ran through the Roaring River State Park. During approach to the landing area, the aircraft struck a power line, approximately 35' above ground level (agl), and the pilot executed a run-on landing. The aircraft impacted the ground resulting in substantial damage to the landing skids, rotor blades, and tail boom.

In a telephone conversation with a Federal Aviation Administration (FAA) inspector, the pilot stated that he had asked his passenger to help him watch for wires, but he did not see them until it was too late to avoid them. The pilot stated that there were no aircraft mechanical problems related to the accident.

The pilot stated, in a phone conversation with the Investigator in Charge (IIC), that he was aware of the thunderstorms from watching a television weather broadcast, but thought the line of storms had moved past his route of flight when he had made his departure. There were no Flight Service Station (FSS) or Direct User Access Terminal System (Duats) pilot briefings given for the aircraft in question.

NTSB Identification: MIA99LA181 .
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14 CFR Part 91: General Aviation
Accident occurred Friday, June 11, 1999 in SEVIERVILLE, TN
Probable Cause Approval Date: 12/4/2000
Aircraft: Robinson R-44, registration: N49669
Injuries: 3 Uninjured.

On June 11, 1999, about 1700 eastern daylight time, a Robinson R-44, N49669, registered to Highway 66 Aviation, LLC, dba Scenic Helicopter Tours, operating as a Title 14 CFR Part 91 sightseeing flight, crashed into a field near Sevierville, Tennessee, after sustaining a main and tail rotor drive failure while in cruise flight. Visual meteorological conditions prevailed and no flight plan was filed. The aircraft sustained substantial damage and the airline transport-rated pilot and two passengers were uninjured. The flight originated about 10 minutes before the flight.

According to the pilot, he was in cruise flight at 400 to 500 feet agl, when he heard a loud "pop" and the helicopter vibrated and yawed without a control input. Shortly thereafter, he got a low rotor warning horn and light, both main and tail rotor tachometer indications went to zero, and he commenced an autorotation. He landed in a tobacco field, and applied the rotor brake, which had no effect.

Examination by FAA personnel revealed no damage to the external fuselage; however, removal of the rear cowling revealed (1) the forward yoke of the main drive shaft at the transmission end had failed and was in several pieces, (2) the tubular framework to the left and below the main drive shaft had been mangled and was in two pieces, (3) a 4-inch by 2-inch puncture of the left fuel tank was present, (4) the double drive belts had been displaced as was their drive pulleys, (5) the tail rotor drive shaft was sheared and its forward drive shaft yoke had failed, (6) the tail rotor control tube rod ends had failed.

The Robinson Helicopter Factory arranged for shipping the wreckage for NTSB disassembly examination at their Torrance, California, facilities. Examination of the helicopter's rotor drive systems revealed that the sequence of failure events began with engine-to-transmission drive shaft excessive end play at the transmission end. The component that supports the drive shaft in that location is the forward main rotor drive yoke, part number C908-1. The component was subsequently removed and shipped to the NTSB Materials Laboratory, Washington, D.C. for further examination.

According to the NTSB Materials Laboratory, the yoke failure was an induced fatigue fracture originating from a defective inertia weld at fabrication. Paint found within the crack confirmed the defect existed since manufacture, and probably occurred as a result of a straightening operation. Although the component is subjected to magnetic particle inspection after straightening and before finishing, plating, and painting, this defective component had been allowed to be installed. The report from the NTSB Materials Laboratory is included under, "Materials Laboratory Factual Report".

NTSB Identification: CHI03LA128.
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14 CFR Part 91: General Aviation
Accident occurred Friday, May 16, 2003 in Lake Ozark, MO
Probable Cause Approval Date: 3/2/2004
Aircraft: Robinson R44, registration: N227G
Injuries: 2 Minor.

On May 16, 2003, at 1930 central daylight time, a Robinson R44 helicopter, N227G, piloted by a commercial pilot, was substantially damaged shortly after landing at a private heliport in Lake Ozark, Missouri. The helicopter was standing with its engine running at the time of the accident. The flight was being conducted under 14 CFR Part 91 and was not on a flight plan. The pilot and passenger reported minor injuries. The flight departed the Cape Girardeau Regional Airport (CGI), Cape Girardeau, Missouri, approximately 1730.

The pilot's written statement reported that he had completed a landing to a private heliport under a light wind. He stated that the collective was fully down. Shortly after touchdown, the pilot reportedly heard a grinding noise coming from the rear of the helicopter. He noted that as the noise increased in intensity, "the helicopter started to shake, then jump around and rotate (still on the skids) in a clockwise direction for about 30 degrees." He reported the movement of the helicopter began about 4 seconds after full down collective was reached.

The pilot reported that once the helicopter had rotated 30 degrees to the right, "it immediately started violent movements counterclockwise and proceeded to thrash around in all directions." He continued: "The next few seconds are a bit of a blur but it felt as if the tail went up ... with a rolling to the left side with a great deal of thrashing around." He noted that the helicopter came to rest back on its skids.

The landing area was a portion of a local motel parking lot, which had been set aside for use as a private heliport. Approach to the area was made over a wooded ravine adjacent to the lot. The motel and a store were located on each side of the parking lot.

A witness to the accident reported that the helicopter had landed and was on the ground for 15 - 20 seconds when the wind came up from the bottom of the hill and the trees started blowing. He reported the helicopter tilted to the right and the main rotor struck the pavement. The helicopter then rotated to the left prior to coming to rest. The witness noted that the winds appeared to be calm both prior to, and after, the accident.

A post-accident examination was conducted. The helicopter exhibited scrape marks and bucking of the skin and sub-structure on all sides of the fuselage. The engine firewall was deformed and buckled at the aft end. The skids were deformed, segments were broken off, and the attachment fittings were bent or broken. Both windshields and the left front door window were broken out.

The tail boom was separated from the fuselage. The lower vertical stabilizer was bent and crushed upward. The tail rotor drive shaft was fractured. Tail rotor transmission continuity was verified.

The main rotor blades were broken off completely within two feet of the hub. The blades exhibited bending and portions of the skins were delaminated. Main rotor gearbox continuity was confirmed by rotating the forward portion of the tail rotor drive shaft. Corresponding rotation of the main rotor shaft was observed.

Cyclic and collective linkages were intact and produced the correct responses. Throttle control continuity was verified. The anti-torque pedals were intact and free to move. Movement in the pedals produced a corresponding motion in the attached linkage.

The hydraulic actuators and hydraulic pump were tested. Although they had sustained damage, they were found to be functional. There was no evidence associated with a pre-accident failure or malfunction.

Engine continuity was verified and compression obtained on all cylinders. The spark plugs electrodes were light gray in color, consistent with normal wear.

Weather conditions recorded at the Lee C. Fine Airport (AIZ), located 4 miles southeast of the accident site, at 1935, were: overcast clouds at 800 feet above ground level, 7 miles visibility and winds from 060 degrees at 12 knots, gusting to 19 knots.

The Federal Aviation Administration (FAA) Rotorcraft Flying Handbook describes helicopter flight characteristics and operating techniques. The handbook states: "As an engine turns the main rotor system in a counterclockwise direction, the helicopter fuselage turns clockwise." A tail rotor is often incorporated into helicopter designs in order to counteract this torque-induced turning tendency. The handbook notes that, as a helicopter becomes light on its skids, "torque tends to cause the nose to swing or yaw to the right."

With a tailwind, the helicopter is affected by weathercock stability in which the helicopter attempts to weathervane into the wind. In the absence of an opposing pedal input, the helicopter may start an uncommanded turn either to the right or left depending upon the wind direction, according to the handbook.

NTSB Identification: NYC00WA071
14 CFR Non-U.S., Non-Commercial
Accident occurred Tuesday, February 01, 2000 in CHORLEY, United Kingdom
Aircraft: Robinson R-44, registration: GTLME
Injuries: 3 Fatal.

This is preliminary information, subject to change, and may contain errors. Any errors in this report will be corrected when the final report has been completed.


On February 1, 2000, about 1649 Greenwich Mean Time, a Robinson R-44 helicopter, United Kingdom registration G-TLME was heavily damaged under unknown circumstances 2 miles east of Chorley, Lancashire, United Kingdom. The three occupants were fatally injured. The helicopter came to rest in an open moorland. Weather conditions are unknown.

This investigation is under the jurisdiction of the Air Accident Investigation Branch, United Kingdom. Any further information pertaining to this accident may be obtained from:

Department of the Environment, Transport and the Regions Air Accidents Investigation Branch DERA Farnborough Hampshire GU14 6TD

Phone 44 1252 510300

This report is for information purposes only, and contains only information released by the Air Accidents Investigation Branch.

NTSB Identification: MIA00RA275
14 CFR Non-U.S., Non-Commercial
Accident occurred Saturday, September 30, 2000 in CARLOS TEJEDOR, Argentina
Aircraft: Robinson R-44, registration: LVWIF
Injuries: 1 Fatal.

This is preliminary information, subject to change, and may contain errors. Any errors in this report will be corrected when the final report has been completed.


On September 30, 2000, about 2000 Universal Time Coordinated, a Robinson R-44 helicopter, Argentina registration LV-WIF, crashed near Carlos Tejedor, Argentina, while on a personal flight. Visual meteorological conditions prevailed at the time and no flight plan was filed. The helicopter was destroyed and the private-rated pilot was fatally injured. The flight originated from La Pampa, Argentina, the same day, about 1930.

The wreckage of the helicopter was located on a desolate plain about 25 km south-southwest of Carlos Tejedor. The helicopter had impacted the terrain in a 45-degree nose-down attitude.

The accident investigation is under the jurisdiction of the Government of Argentina. Any further information pertaining to this accident may be obtained from:

Junta de Investigacion de Accidentes de Aviacion Civil Avenida Belgrano 1370-Piso 11B 1093 Buenos Aires, Argentina Telephone: 541 14 381 6333

This report is for informational purposes only and contains only information obtained for or released by the Government of Argentina.

NTSB Identification: CHI04LA212
14 CFR Part 91: General Aviation
Accident occurred Thursday, August 05, 2004 in Chesterfield, MO
Aircraft: Robinson R44, registration: N7036J
Injuries: 1 Minor, 3 Uninjured.

This is preliminary information, subject to change, and may contain errors. Any errors in this report will be corrected when the final report has been completed.


On August 5, 2004, at 1200 central daylight time, a Robinson R44, N7036J, piloted by a commercial pilot, was substantially damaged when the main rotor blades contacted an open hangar door during takeoff at the Spirit of St. Louis Airport (SUS), Chesterfield, Missouri. The flight was being conducted under 14 CFR Part 91 and was not on a flight plan. Visual meteorological conditions prevailed. The pilot and 2 passengers reported no injuries. A third passenger reported minor injuries. The local flight was originating at the time of the accident.

NTSB Identification: IAD04WA047.
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14 CFR Non-U.S., Non-Commercial
Accident occurred Saturday, September 11, 2004 in Vattlefjall, Sweden
Aircraft: Robinson R44, registration: SE-JHJ
Injuries: 3 Fatal.

On September 11, 2004, about 1200 universal coordinated time, a Robinson R44 helicopter, Swedish registration SE-JHJ, was substantially damaged when it impacted terrain near Vattlefjall, Sweden. The pilot and two passengers were fatally injured. No flight plan was on file for the flight, between Alingas, Sweden, and Karna, Sweden. The flight was conducted under Swedish flight regulations.

The investigation is under the jurisdiction of the government of Sweden. For further information, contact:

Swedish Accident Investigation Board
P.O. Box 12538
SE-129
Stockholm, Sweden
Telephone 46-8-441-38-20
Email: info@havkom.se

NTSB Identification: LAX03LA235
14 CFR Part 91: General Aviation
Accident occurred Thursday, July 17, 2003 in Happy Jack, AZ
Aircraft: Robinson R44, registration: N8329B
Injuries: 2 Uninjured.

This is preliminary information, subject to change, and may contain errors. Any errors in this report will be corrected when the final report has been completed.


On July 17, 2003, about 1305 mountain standard time, a Robinson R44, N8329B, experienced a total loss of engine power while cruising about 12 miles northeast of Happy Jack, Arizona. The private pilot performed an autorotative descent into the underlying rough terrain, collided with a bush, and rolled over. The helicopter was substantially damaged. Neither the private pilot nor the passenger was injured. Visual meteorological conditions prevailed at the time of the personal flight, and no flight plan was filed. The helicopter was owned and operated by the pilot. The flight was performed under 14 CFR Part 91, and it originated from Flagstaff, Arizona, about 1245.

The pilot reported that the engine suddenly lost all power while cruising about 6,000 feet mean sea level. The power loss was not preceded by any auditory or visual warnings, and none occurred during the descent. The pilot stated that after the engine lost power he only concentrated on the autorotation.

NTSB Identification: ATL04LA155
14 CFR Part 91: General Aviation
Accident occurred Wednesday, July 28, 2004 in Goldsboro, NC
Aircraft: Robinson Helicopter Co. R44 II, registration: N442RD
Injuries: 1 Uninjured.

This is preliminary information, subject to change, and may contain errors. Any errors in this report will be corrected when the final report has been completed.


On July 28, 2004, about 0900 eastern daylight time, a Robinson R44 II, N442RD, registered to Carolina Kidney, Inc., and operated by the private pilot, collided with the ground at a private helipad in Goldsboro, North Carolina. The personal flight was operated under the provisions of Title 14 CFR Part 91 with no flight plan filed. Visual meteorological conditions prevailed. The private pilot reported no injuries, and the helicopter sustained substantial damage. The flight departed an unknown location at an undetermined time on July 28, 2004.

The circumstances of the accident are unknown.

Initial examination of the helicopter revealed the ninety-degree gearbox was separated, the tail rotor was separated and fragmented, the lower portion of the vertical fin was crushed, and the tail boom was buckled above the fuselage.

NTSB Identification: LAX04WA040
Nonscheduled 14 CFR Non-U.S., Commercial operation of Heliwork WA Pty Ltd.
Accident occurred Saturday, November 08, 2003 in Derby, Australia
Aircraft: Robinson R44, registration: VHYKL
Injuries: 4 Fatal.

On November 8, 2003, at 1026 western Australia standard time, a Robinson R44 helicopter, Australian registry VH-YKL (serial number 0170) collided with terrain under unknown circumstances in a remote outback area about 200 miles northeast of Derby, Australia. The helicopter was operated by Heliwork WA Pty Ltd. under the pertinent commercial provisions of the Australian Civil Aviation Regulations as a for-hire passenger transportation flight. The helicopter was destroyed in the collision sequence and post crash fire. The pilot and three passengers sustained fatal injuries. Visual meteorological conditions prevailed at the time.

This accident is under the jurisdiction of and is being investigated by the Australian Transport Safety Bureau. For further information, contact the ATSB at:

Australian Transport Safety Bureau
PO Box 967
Civic Square
Canberra ACT 2608
Australia

Telephone 02.6274.6420

www.atsb.gov.au

NTSB Identification: MIA04CA048.
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14 CFR Part 91: General Aviation
Accident occurred Friday, January 23, 2004 in Vero Beach, FL
Probable Cause Approval Date: 4/28/2004
Aircraft: Robinson R44, registration: N77KK
Injuries: 1 Uninjured.

On January 23, 2004, about 0500 eastern standard time, a Robinson R44, N77KK, listed with the Federal Aviation Administration (FAA) as "Registration Pending", rolled over while hover taxiing at the Vero Beach Municipal Airport, Vero Beach, Florida. Visual meteorological conditions prevailed at the time and no flight plan was filed for the 14 CFR Part 91 personal flight. The heliocopter was substantially damaged and the private-rated pilot, the sole occupant, was not injured. The flight was originating at the time of the accident.

The pilot stated he went out to warm up the helicopter about 0500, and while hover taxiing north to reposition the helicopter for a planned flight at 0730, the left skid contacted a hedge bush row and the helicopter rolled onto its left side. He further stated there was no mechanical failure or malfunction. His biennial flight review expired February 28, 2003.

NTSB Identification: CHI04LA079.
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14 CFR Part 91: General Aviation
Accident occurred Saturday, February 28, 2004 in Burlington, WI
Probable Cause Approval Date: 9/1/2004
Aircraft: Robinson R44, registration: N7184G
Injuries: 2 Uninjured.

On February 28, 2004, about 1200 central standard time, a Robinson R44 helicopter, N7184G, sustained substantial damage when it impacted the ground, after contacting a power line, while departing Burlington Municipal Airport (BUU), near Burlington, Wisconsin. Visual Meteorological Conditions prevailed at the time of the accident. The personal flight was operating under the provisions of 14 CFR Part 91 without a flight plan. The pilot and passenger reported no injuries. The flight's destination was the Grand Geneva Resort Airport (C02), near Lake Geneva, Wisconsin.

The flight departed from Ann Arbor Municipal Airport (ARB), near Ann Arbor, Michigan, and landed at C02. C02 did not have fuel service. The pilot flew to BUU for fuel for the return flight to ARB that day. The pilot's accident report stated:


I flew into Burlington from the south directly to the fuel depot. There was a fixed wing aircraft at the south of the depot (not fueling) so I wanted to stay as far left as I could because of rotor wash. I landed the craft near the north end of depot for same reason. After receiving fuel, did my preflight and started the aircraft. I cleared the area did a slow vertical liftoff and a left pedal turn. I was instantly in the wires which were [approximately] 10-12 [feet] north of depot and [approximately] 14-15 [feet] high. Obviously I didn't see the wires and have never seen wires that close to a fuel depot. ... The tail rotor got in the wires first and actually 'reeled' me backwards into the pole. Then the main rotor made contact. Then we hit the ground. It took me a few seconds to kill the engine as we were being bounced around so violently.

The pilot did not indicate any mechanical malfunctions in reference to the flight on his report. His safety recommendation was:


The wires should at the very least been marked or identified in some way. (sign, placard) Most importantly they shouldn't have been so
close to fuel depot 15-20 [feet] or so low. They should have been underground. This was a very dangerous set-up.

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